My Blog – Page 12 – Fertilizer Equipment

What management technology can be used in the pig dung disposal system?

Our pig manure organic fertilizer making line provides organic fertilizer fermentation techniques. The conversion of pig dung to organic fertilizer is of great significance. Livestock and poultry manure is a traditional Chinese high-quality organic fertilizer. Increasing the application of organic fertilizers can reduce the amount of chemical fertilizers used, improve the soil structure, and significantly improve the quality of agricultural products. It is an important measure to promote the sustainable development of agriculture and the production of pollution-free agricultural products. It can not only effectively solve the environmental pollution problem of intensive livestock and poultry farms, prevent and control agricultural non-point source pollution, and realize clean production of animal husbandry, but also produce high-quality organic fertilizer products, promote the process of organic fertilizer industrialization, and realize the sustainable development of ecological agriculture to reach the region. The organic combination and coordinated development of “aquaculture” and “cropping industry” promotes a virtuous cycle of agricultural waste treatment and utilization.

Natural composting fermentation pig manure is piled in a fermentation tank, covered with straw, and after a long period of natural anaerobic fermentation (some up to several years), it is directly applied to the ground during the fertilization season. This method has been widely used in small farms in remote areas. The main reasons are: first, the small farm is located in a remote area, far away from residential areas, and the area is vast. Second, the natural composted and fermented fertilizer is used nearby in the small farm, not far away. However, most intensive livestock and poultry farms in China are concentrated in the suburbs of cities, very close to residential areas, and there is no large amount of land around to absorb the continuous production of pig manure.

3D Diagram of Pig Waste Disposal System — Complete pig manure disposal system for pig farms.

The drying method is to spread pig manure evenly on the field and use solar energy for natural drying. The method has low investment and low cost, but it covers a large area, has serious environmental pollution, and has a lot of fertilizer nutrient loss. It is also difficult to produce normally in rainy and snowy seasons, and it is difficult for the product to meet the requirements of harmlessness. The method is suitable for the treatment of scattered livestock and poultry manure by livestock and poultry farms, but is not suitable for intensive livestock and poultry farms to process large and concentrated livestock and poultry manure.

The direct rapid drying method is a rapid processing method that uses high-temperature hot flue gas to directly dry and sterilize pig manure, and control the moisture content of the product below the safe storage moisture. The direct rapid drying method has the advantages of rapid processing, simple operation, good product quality, free from climate restrictions and continuous production. It was widely used in the fecal treatment of intensive chicken farms in the 1990s. However, this method has high energy consumption, and improper treatment of the drying tail gas is likely to cause secondary pollution. Therefore, when the moisture content of livestock manure is high or in areas where coal resources are scarce and environmental protection requirements are high, its usability is restricted.

Biogas anaerobic fermentation method uses pig manure from livestock farms as raw materials. In the biogas fermentation device, under the condition of isolating oxygen, through the action of microorganisms, the carbon element is finally decomposed into combustible gas (biogas). The biogas anaerobic fermentation method is suitable for the treatment of liquid livestock and poultry manure from the intensive livestock and poultry farms using the water flushing (or blister) manure removal process.

The following link can help you to know more information of our pgi dung disposal system, please click it.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

What is the instllation and debugging method of double roller granulator?

The dry roll granulator is called dry granulator because it can directly compress and granulate fermented powdery materials with a moisture content of ≤5% during the granulation process. Products can be packaged directly through organic fertilizer packaging machine equipment. It eliminates the need for drying and cooling after granulation in the traditional organic fertilizer production process. So, how to install and debug the newly purchased dry roll granulator?

The working principle of the double rolling extursion pelletizer is to rely on external pressure to force the material to pass through the gap between two relatively rotating rollers, and forcibly compress it into a block. During the rolling process, the actual density of the material can increase by 1.5~ 3 times, so as to meet the specified particle strength requirement

Installation and debugging method of dry rolling granulator equipment

Installation: After the newly-purchased organic fertilizer dry-method roller granulator arrives at the factory, the granulator will be used as the main machine. It depends on the number of units and is installed in conjunction with the process flow chart. Find out the elevation and horizontal placement, and the machine frame There are ground corner holes, which can be installed on concrete (the amount of solid vibration is not large, and the concrete foundation is not required to be very firm).

Axial alignment: It has been adjusted during installation. Generally speaking, the possibility of adjustment is unlikely. When adjustment is required, tighten or loosen the glands on both sides of the passive bearing seat, thereby pushing the displacement of the eccentric sleeve and the active shaft roller Corresponding.
Press roll gap adjustment: Sometimes it is necessary to increase the output or increase the bite angle during production. At this time, the distance between the two press shafts can be increased, and the distance between the driving shaft roller and the driven shaft can be increased. The steps are as follows : Stop, remove the upper frame of the two bearing seats, adjust the adjustment plate between the two bearing seats to the required thickness. The two rollers cannot collide between the rollers, and the minimum should be kept between 0.3-1mm.
Alignment adjustment of the ball socket: The ball socket of the organic fertilizer dry roll granulator is formed by the concave socket on the main roller surface, so there are problems of axial alignment and circumferential alignment.
Axial alignment steps: loosen the 6 connecting bolts of the driven gear and the adjusting sleeve, so that the adjusting sleeve and the driven gear are slightly disengaged, because the design has considered a ball and socket adjustment, and is equipped with two adjustments Bolt, so the dislocation can be adjusted regardless of the dislocation. Because the ball socket is too small, a carton board is placed between the two rollers during adjustment. After rolling, it can be seen whether the adjustment has achieved the purpose. After alignment, 8 connecting bolts can be tightened.

When you require to know more information about the double roller pelleting equipment, you can visit the following link.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

What is the technological process of making organic fertilizer from chicken dung？

Chicken dung fertilizer stacking machine used in livestock and poultry dung, sludge waste, sugar mill filter mud, worse, sawdust and straw residue cake fermentation of organic wastes such as usual, is widely used in organic fertilizer factory, fertilizer plant, sludge stink, king and the fermentation of agaricus bisporus planting factory and rotten and removing water homework, also can be used as a biological organic fertilizer equipment fermentation. Chicken manure manure toss machine is suitable for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and moving machine. The function of this fermenting machine with multiple slots can be realized when matched with the mobile machine. The supporting fermentation device can be discharged continuously or in batches. It has the characteristics of high calibration, smooth operation, strong and durable, and even flipping.

Turning and stacking machine for chook manure is composed of transmission device, lifting device, walking device, dump device, transfer car and other main components. Motor direct drive to cycloidal needle wheel, the gear reducer via chain wheel drive to pile roller, the roller turn left wing line shaped distribution, in the fermentation tank material beautiful turn stir and backward, a pile of speed and uniform mixing effect, so as to achieve material at points of contact with air, make better fermented material. Centralized control cabinet can realize manual or automatic control function. Equipped with soft starter, low impact load when starting. The gear is strong and durable, and has certain crushing and mixing functions for materials.

How to compost the chicken dung quickly and perfectly?

1.Put the chicken feces raw material into the inlet of composting machine every day.

2. Raw materials will be stirred by the chook litter compost turning equipment to the outlet end every day, and the travel distance is the same every day.

3.After 30 days of fermentation, the chicken dung raw materials will be thoroughly decomposed and converted into organic fertilizer.

4.After a period of aerobic fermentation, finished organic fertilizer can be obtained from the export end every day, and can form the recycling fermentation treatment of fertilizer.

Warm tips: Adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermentation of organic fertilizer contains more organic matter, improve the utilization rate of organic fertilizer.

If you have any interest of our chicken dung composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Why the poultry manure composting machine is recommended?

Poultry manure stacking machine is the application of trough type compost toss equipment, according to the width of the trough, the toss machine can be customized equipment, the general trough height is about 1 meter, domestic equipment is driven by electricity, the processing capacity is below 800 square meters.

Trough type stacking machine is an organic fertilizer fermentation equipment, suitable for livestock and poultry feces, mushroom fungus, household garbage, sludge, crop straw and other organic solid industrial fermentation treatment, can also be used for feed fermentation and other fermentation treatment range. Groove type composting machine for poultry manure adopts characteristic track design, can use a multi-slot machine, which not only changes the traditional light rail flip machine low output shortcomings, but also overcomes the conventional rack, light rail drive flip machine transmission auxiliary parts of high cost shortcomings.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

How to use it ?

Groove type fermentation machine for poultry manure is currently used, the most widely, a kind of fermentation dump dump equipment, it includes walking fermentation tank, walking track, electric device, dump dump part and transfer device (also called transfer car, mainly for the use of multi tank). The working part of tilting and tossing heap adopts advanced drum drive, and there are two kinds of lifting type and non-lifting type. The lifting type is mainly used in the working situation where the width of the tank is not more than 5 meters and the depth of the dump is not more than 1.3 meters. The bearing seat of the turning pile device is fixedly connected to the turning pile frame, and the two main axes are fixedly connected to the bearing seat. Each main shaft is welded with a number of turning pile shafts arranged by a certain distance and a staggered Angle, and each turning pile shaft is welded with turning pile plate. The stack turning device is connected to the walking device by a pin shaft.

If you have any interest of our poultry manure composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/h

How to choose a proper sheep dung production plant site?

We should first choose regions with favorable conditions for cooperation in raw materials, fuel supply and product sales. Sheep manure organic fertilizer processing plant should also be close to water, good water quality, adequate power supply. The plant shall pay attention to saving land, occupying no or less farmland, the shape of the plant area and other conditions shall conform to the reasonable arrangement of the process, and reposition the appropriate development room. The factory should pay attention to the local natural environment conditions, and conduct pre-evaluation after operation, and the production area of the goat waste manufacturing factory and the construction site of the residential area should be selected at the same time. Choose a place with convenient transportation and no natural disasters such as floods and mudslides.

In the Zhengzhou FFM heavy industry, the main equipment has grinder for sheep litter, goat dung blender, making granules machine for sheep manure, and so on, do you want to invest in organic fertilizer equipment? Do you want to know what you need to prepare for investment? Welcome to call our telephone consultation, or come to the manufacturer to investigate customization.

How to improve the granulation rate of using rotary drum pelleting machine?

Drum steam granulation is a process to realize thermal granulation. The equipment by improving the temperature of the material, and increase the solubility of salt in the pelletizing water system material, so that the water required by the material granulation can be obtained under low moisture, so as to effectively reduce the heat consumption required in the drying process, improve production efficiency. Therefore, the performance of granulation is the key to the yield and quality of compound fertilizer produced by drum granulation machine. Today, let’s discuss how to improve granulation performance.

1. The main factor of pelletizing rate of organic fertilizer is the frequency and time of material rolling in pelletizing machine.

The working principle of the wet type of pelleting equipment is that the material of organic fertilizer depends on the surface tension, add the right amount of liquid phase, and disperse the material into small particles. When running at high speed, many small particles roll into a ball. In a certain time to control the correct category line, improve the ball qualified rate. In production, if the pelletizer and material friction is not at the same time, there will be these two conditions. The machine is that the machine internal smooth degree is large, so that the friction force decreases, causing the material can not roll, resulting in unable to produce finished particles. If we have this situation, we can adjust the speed of the machine and install a small copy board inside. There is another case is the machine wall internal sticky more serious, this causes uneven material particles, because the material wall will know to rise to the highest, together from the top of the top down. There are two main reasons for this situation. One is that the inside of the machine is not smooth. This situation can be solved by increasing the internal finish of the pelletizer. There is another kind of material viscosity is too high, this situation we use to change the material formula, reduce humidity, reduce viscous materials can be solved.

2.The key to make qualified finished particles by the granulation mechanism of organic fertilizer is to stabilize the material ratio.

Drum granulation production technology is to bury steam pipe in the material bed, and then install spray pipe above the material bed, under normal circumstances to provide steam heat and water. Through steam to improve the humidity and viscosity required by the material, will not cause excessive water content, reduce drying load, make water distribution evenly. If the humidity of the material is not enough, it can also be supplemented with water. If the material humidity is not uniform, it will be difficult to form a ball or affect the uneven shape of particles. It may be that the steam nozzle is not properly installed. We can increase the steam nozzle to increase the receiving area of steam to solve this problem.

3.The pelletization rate is also based on reasonable material ratio.

The material ratio referred to here mainly refers to: 1. Reasonable collocation of raw material fineness. According to the operation summary of a number of organic fertilizer manufacturers, the fineness of the whole raw material should be matched as follows: 100-60 mesh raw materials account for about 30%-40%, 60 mesh raw materials with a diameter of 1.00 account for about 35%, small particles with a diameter of 1.00-2.00 account for about 25%-30%. In principle, the finer the material, the smoother the surface of the finished particle. However, in the production process, the use of super proportion of high fineness materials is prone to some bad problems, such as often appear too large particles, irregular particles, materials stick to the wall and so on. 2. Viscous materials and dispersive materials need to be reasonably matched. In production, the proportion of viscous materials is high, and it is easy to form balls. The proportion of dispersed materials is high, and the balls agree to disperse, and the fine powder will be relatively large. In general, in the conventional formula, the proportion of sticky raw materials for low concentration fertilizer is 45%-50%, and the proportion of sticky raw materials for high concentration fertilizer is 35%-40%, which also needs to be combined with the fineness of the material. If the collocation is not good, there may be no fine powder, no particles, or particles are not round, uneven size and other problems.

4. Chemical reactions between materials should be considered in preparation.

After some materials are made up, free water can be precipitated in the production process, making material moisture exceeds the standard and hindering normal production. After some raw materials are matched, the humidity of mixed materials will be greatly reduced. In the production process, normal production cannot be realized due to a large amount of moisture absorption. Therefore, chemical reactions between materials must be considered in the formulation to achieve a reasonable match.

4. Comprehensive water content of mixed materials.

The water content of synthetic raw material has a direct effect on granulation. After mixing, some materials are mixed into mud even without steam and water, making normal production impossible. Therefore, keeping the water content of the material low is conducive to the addition of steam during granulation, thus improving the temperature and viscosity of the material, and improving the compatibility and pelletization of the material.

5. Reasonable amount of return material.

Generally qualified particles are about 55%, so the amount of material returned is higher, which directly affects the production efficiency of finished particles. The disadvantage of the drum granulator is that the finished product has less particles, more powder, and large amount of return, which affects the luster and roundness of particles. If the return amount can be controlled between 30% and 35%, the formation of large particles can be effectively controlled.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/rotary-drum-granulator/

Manure Composting Machine with High Efficiency Fermentation Made by FFM Factory

The manure fermenting making machine is suitable for the fermentation and dumping of poultry manure such as chicken dung, sheep and other livestock manure, sludge waste, sugar plant mud filter, slag cake and straw sawdust, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and bisporus mushroom planting plant and so on. Compared with the traditional trough flip machine, it greatly saves space, dead Angle flip, wide flip range, deep flip, even flip, high flip efficiency. High degree of automation: equipped with fully automatic electrical control system, equipment during the operation without personnel operation.

Advantages of wheel fermentation machine

Automatic control: centralized control of control cabinet can realize manual or automatic control function.
Compact structure and advanced technology: the use of some beneficial microorganisms can promote the rapid deterioration of organic waste such as livestock and poultry feces. Adopt unique tank type continuous aerobic fermentation technology, make organic waste quickly decomposed, to remove water, sterilization, deodorization, to achieve the purpose of harmless, resource and reduction treatment, low energy consumption, stable product quality. Suitable for aerobic fermentation. The wheel fermenting machine for manure management can be used with solar fermentation chamber, fermentation tank and moving machine. And mobile machine matching use can achieve a machine with multiple slots.
Strong and durable: strong and durable tooth extraction, the material has a certain breaking and mixing ability.
Wheel type compost turner used for large scale composting poultry fertilizer production plants.

Maintenance operation rules of wheel disk type stacking machine:

The wheel type manure composting machine is in direct contact with the material when working, and its corrosion is strong. Therefore, the dirt stuck to the flip machine, especially the dirt on the chassis should be cleaned in time, if there is a protective paint off phenomenon to brush.
The tightness of the transmission chain should be checked regularly and adjusted in time. When the adjustment tension is still not up to the requirements, you can remove several chains to make it meet the requirements; If it is found that the rotation between the transmission chain link is not working, it should be lubricated with butter or oil in time.The walking support bearings on the chassis, the rotating support of the agitator shaft (integrated with the upper) lifting support bearings should be regularly lubricated with butter.
The reducer of manure compsting equipment must check whether there is oil before use, the initial operation of 100 hours after the replacement of new oil, then every 1000 hours for a new oil, the longest time interval is a year.
After the hydraulic system runs for 200 hours, all the hydraulic oil should be controlled, the impurities in the hydraulic system filter should be removed, and the filter element should be replaced. According to the discharge of hydraulic oil cleanliness to determine whether to reuse after filtration.

Commercial Composting Making Machine with Durable and Reasonable Sturcture

The structural parameters and performance parameters of the clamshell machine are optimized and matched by computer aided design, and the strength calculation and life prediction of the parts are carried out. At the same time, the related aspects of the product are simulated. Therefore, the commercial compost machines are more structured produced by FFM factory.
(1) Parts standardization, parts universalization and product serialization are implemented in the design to simplify production, improve efficiency, ensure product quality, reduce production costs, reduce parts types and facilitate maintenance.
(2) Use 3d design software to model the turning plane, focusing on the structural design and layout of the throwing knife. By analyzing the stress state in the working process, combining with the motion process of the tool parts and the strength analysis in the region, the theoretical model of parameters was established to optimize the working parameters.

Commercial Crawler Type Composting Turner — Crawler type compost turner with rubber track chassis design.

(3) The spindle of the gear motor is directly connected to the drive shaft, and the whole machine is driven by the left and right driving wheel motor and the reducer respectively, controlled by the same frequency converter, to ensure the parallel walking of the machine, avoid two single reduction motor in the large span of the drive shaft and the drive shaft dislocation, so that the power transmission efficiency is high, vibration reduction, smooth operation. Using the commercial type of composting machine can automatically identify the slot end position to dock or return, remote control wireless remote control operation.
(4) Under the premise of ensuring reliability, the quality of the whole machine is reduced to the minimum, the lightweight design of the whole machine is realized, and the power quality ratio is improved to make the operation more economical. In view of the harsh working environment, the steel has been treated with anti-corrosion for many times to enhance the anti-corrosion performance and durability of the equipment.
(5) The working resistance sensor technology is adopted, and the pressure sensor is set up on the walking device. Pressure sensors are installed on each walking wheel of the commercial composting making equipment. When the pressure sensor signal of the walking wheel changes, the driving wheel of the walking wheel slows down or even stops rotating until the signal is normal and the walking wheel continues to move. The setting can control walking speed, reasonable use of power, improve work efficiency.

If you have any interest of our commercial composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

Roll Extrusion Granulator in the Fertilizer Machinery Industry to Win a Good Reputation

Speaking of roller extrusion granulator, we have heard. Using the roller extrusion granulator granulating can produce granules at room temperature without drying process. A molding, with less investment, quick effect, long life, high grain rate. In the rapid development of information, has become a measure of enterprise customer word-of-mouth credibility is an important basis, machinery has been sticking to the standing in customer’s point of view, think users want, users need, through creating high quality roll extrusion granulator equipment and meticulous pre-market after-sales service, won a good reputation in the industry. Our company attaches great importance to the quality of roller extrusion granulator equipment, coupled with a strong technical team, continuous innovation, combined with market demand for equipment transformation and upgrading. Therefore, the quality of mechanical products is beyond doubt, in the domestic roll extrusion granulator industry excellent. In addition, our company also produced a new organic fertilizer granulator, or disk granulator, drum type granulator and other equipment.

What problems should be paid attention to when using roller extrusion granulator?

The double extursion making granules machine should be in positive operation.
No load operation of the granulator, but feeding operation is required.
Iron and other sundries are strictly prohibited from entering the feeding mouth and vent of the granulator. In order to avoid unnecessary accidents, affect the safety of normal production.
Feeding should be uniform, and there can be no shortage of material. Machine feeding speed and feeding speed should be appropriate. Otherwise, the quality and yield of particles will be affected.
When the bearing part of reducer burns, or there is noise, it should be stopped for timely maintenance and refueling.
When the bearing parts at both ends of the bearing room of the host machine are hot or noisy, they should be stopped for maintenance and filled with butter. During normal operation, the bearing chamber is filled with butter every 5-6 days.
Pay attention to the operation law of the dry roller pelletzier Such as: machine temperature, speed, according to the situation, timely processing.
In case of unstable operation of the fuselage, attention should be paid to check whether the clearance of coupling device is too tight and to be loosened in time.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

Notes for Installation of Fertilizer Disc Granulator

The chassis of the circular fertilizer granulator is strengthened with a number of radiant steel plates, which are durable and not deformed. Thickening, centring, solid base design, no need of anchor bolt fixation, smooth operation. The main gear of pelletizer is made by high-frequency quenching, and its service life is doubled. The plate fertilizer pelleting machine has the characteristics of uniform granulation, high granulation rate, stable operation, durable equipment, long service life.

Installation of disk organic fertilizer granulator:

The equipment should be installed on a horizontal concrete base and fixed with anchor bolts.
Pay attention to the vertical of the main body and the horizontal during installation.
After installation, check whether the bolts of each part are loose or whether the door of the main engine bin is fastened. If yes, please tighten it.
Configure power cables and control switches based on the device power.
After the inspection is completed, the no-load test will be carried out. Production can be carried out when the test is normal.
Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Disk fertilizer pelletizer is widely used in organic fertilizer pelletizer, chicken manure, cow manure, pig manure, sheep manure and other organic fertilizer raw materials livestock and poultry feces feces and urine mixed fertilizer particle production, organic fertilizer production equipment disk pelletizer ball rate is high, stable performance, long service life, favored by the majority of users. We can provide users with 2-4T /h, 4-6T /h, 6-8T /h new organic fertilizer granulation equipment, fertilizer equipment, chicken manure organic fertilizer production equipment, chicken manure organic fertilizer particle production equipment.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/pan-granulator/