My Blog – Page 12 – Fertilizer Equipment

Manure Composting Machine with High Efficiency Fermentation Made by FFM Factory

The manure fermenting making machine is suitable for the fermentation and dumping of poultry manure such as chicken dung, sheep and other livestock manure, sludge waste, sugar plant mud filter, slag cake and straw sawdust, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and bisporus mushroom planting plant and so on. Compared with the traditional trough flip machine, it greatly saves space, dead Angle flip, wide flip range, deep flip, even flip, high flip efficiency. High degree of automation: equipped with fully automatic electrical control system, equipment during the operation without personnel operation.

Advantages of wheel fermentation machine

Automatic control: centralized control of control cabinet can realize manual or automatic control function.
Compact structure and advanced technology: the use of some beneficial microorganisms can promote the rapid deterioration of organic waste such as livestock and poultry feces. Adopt unique tank type continuous aerobic fermentation technology, make organic waste quickly decomposed, to remove water, sterilization, deodorization, to achieve the purpose of harmless, resource and reduction treatment, low energy consumption, stable product quality. Suitable for aerobic fermentation. The wheel fermenting machine for manure management can be used with solar fermentation chamber, fermentation tank and moving machine. And mobile machine matching use can achieve a machine with multiple slots.
Strong and durable: strong and durable tooth extraction, the material has a certain breaking and mixing ability.
Wheel type compost turner used for large scale composting poultry fertilizer production plants.

Maintenance operation rules of wheel disk type stacking machine:

The wheel type manure composting machine is in direct contact with the material when working, and its corrosion is strong. Therefore, the dirt stuck to the flip machine, especially the dirt on the chassis should be cleaned in time, if there is a protective paint off phenomenon to brush.
The tightness of the transmission chain should be checked regularly and adjusted in time. When the adjustment tension is still not up to the requirements, you can remove several chains to make it meet the requirements; If it is found that the rotation between the transmission chain link is not working, it should be lubricated with butter or oil in time.The walking support bearings on the chassis, the rotating support of the agitator shaft (integrated with the upper) lifting support bearings should be regularly lubricated with butter.
The reducer of manure compsting equipment must check whether there is oil before use, the initial operation of 100 hours after the replacement of new oil, then every 1000 hours for a new oil, the longest time interval is a year.
After the hydraulic system runs for 200 hours, all the hydraulic oil should be controlled, the impurities in the hydraulic system filter should be removed, and the filter element should be replaced. According to the discharge of hydraulic oil cleanliness to determine whether to reuse after filtration.

Commercial Composting Making Machine with Durable and Reasonable Sturcture

The structural parameters and performance parameters of the clamshell machine are optimized and matched by computer aided design, and the strength calculation and life prediction of the parts are carried out. At the same time, the related aspects of the product are simulated. Therefore, the commercial compost machines are more structured produced by FFM factory.
(1) Parts standardization, parts universalization and product serialization are implemented in the design to simplify production, improve efficiency, ensure product quality, reduce production costs, reduce parts types and facilitate maintenance.
(2) Use 3d design software to model the turning plane, focusing on the structural design and layout of the throwing knife. By analyzing the stress state in the working process, combining with the motion process of the tool parts and the strength analysis in the region, the theoretical model of parameters was established to optimize the working parameters.

Commercial Crawler Type Composting Turner — Crawler type compost turner with rubber track chassis design.

(3) The spindle of the gear motor is directly connected to the drive shaft, and the whole machine is driven by the left and right driving wheel motor and the reducer respectively, controlled by the same frequency converter, to ensure the parallel walking of the machine, avoid two single reduction motor in the large span of the drive shaft and the drive shaft dislocation, so that the power transmission efficiency is high, vibration reduction, smooth operation. Using the commercial type of composting machine can automatically identify the slot end position to dock or return, remote control wireless remote control operation.
(4) Under the premise of ensuring reliability, the quality of the whole machine is reduced to the minimum, the lightweight design of the whole machine is realized, and the power quality ratio is improved to make the operation more economical. In view of the harsh working environment, the steel has been treated with anti-corrosion for many times to enhance the anti-corrosion performance and durability of the equipment.
(5) The working resistance sensor technology is adopted, and the pressure sensor is set up on the walking device. Pressure sensors are installed on each walking wheel of the commercial composting making equipment. When the pressure sensor signal of the walking wheel changes, the driving wheel of the walking wheel slows down or even stops rotating until the signal is normal and the walking wheel continues to move. The setting can control walking speed, reasonable use of power, improve work efficiency.

If you have any interest of our commercial composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

Roll Extrusion Granulator in the Fertilizer Machinery Industry to Win a Good Reputation

Speaking of roller extrusion granulator, we have heard. Using the roller extrusion granulator granulating can produce granules at room temperature without drying process. A molding, with less investment, quick effect, long life, high grain rate. In the rapid development of information, has become a measure of enterprise customer word-of-mouth credibility is an important basis, machinery has been sticking to the standing in customer’s point of view, think users want, users need, through creating high quality roll extrusion granulator equipment and meticulous pre-market after-sales service, won a good reputation in the industry. Our company attaches great importance to the quality of roller extrusion granulator equipment, coupled with a strong technical team, continuous innovation, combined with market demand for equipment transformation and upgrading. Therefore, the quality of mechanical products is beyond doubt, in the domestic roll extrusion granulator industry excellent. In addition, our company also produced a new organic fertilizer granulator, or disk granulator, drum type granulator and other equipment.

What problems should be paid attention to when using roller extrusion granulator?

The double extursion making granules machine should be in positive operation.
No load operation of the granulator, but feeding operation is required.
Iron and other sundries are strictly prohibited from entering the feeding mouth and vent of the granulator. In order to avoid unnecessary accidents, affect the safety of normal production.
Feeding should be uniform, and there can be no shortage of material. Machine feeding speed and feeding speed should be appropriate. Otherwise, the quality and yield of particles will be affected.
When the bearing part of reducer burns, or there is noise, it should be stopped for timely maintenance and refueling.
When the bearing parts at both ends of the bearing room of the host machine are hot or noisy, they should be stopped for maintenance and filled with butter. During normal operation, the bearing chamber is filled with butter every 5-6 days.
Pay attention to the operation law of the dry roller pelletzier Such as: machine temperature, speed, according to the situation, timely processing.
In case of unstable operation of the fuselage, attention should be paid to check whether the clearance of coupling device is too tight and to be loosened in time.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

Notes for Installation of Fertilizer Disc Granulator

The chassis of the circular fertilizer granulator is strengthened with a number of radiant steel plates, which are durable and not deformed. Thickening, centring, solid base design, no need of anchor bolt fixation, smooth operation. The main gear of pelletizer is made by high-frequency quenching, and its service life is doubled. The plate fertilizer pelleting machine has the characteristics of uniform granulation, high granulation rate, stable operation, durable equipment, long service life.

Installation of disk organic fertilizer granulator:

The equipment should be installed on a horizontal concrete base and fixed with anchor bolts.
Pay attention to the vertical of the main body and the horizontal during installation.
After installation, check whether the bolts of each part are loose or whether the door of the main engine bin is fastened. If yes, please tighten it.
Configure power cables and control switches based on the device power.
After the inspection is completed, the no-load test will be carried out. Production can be carried out when the test is normal.
Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Disk fertilizer pelletizer is widely used in organic fertilizer pelletizer, chicken manure, cow manure, pig manure, sheep manure and other organic fertilizer raw materials livestock and poultry feces feces and urine mixed fertilizer particle production, organic fertilizer production equipment disk pelletizer ball rate is high, stable performance, long service life, favored by the majority of users. We can provide users with 2-4T /h, 4-6T /h, 6-8T /h new organic fertilizer granulation equipment, fertilizer equipment, chicken manure organic fertilizer production equipment, chicken manure organic fertilizer particle production equipment.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/pan-granulator/

How many kinds of processing equipment are needed to produce horse manure organic fertilizer?

Horse manure organic fertilizer production line can not only deal with the pollution caused by livestock and poultry manure, but also produce organic fertilizer for land use. Many people want to invest in a set of organic fertilizer production line to make organic fertilizer and earn profits. But high investment makes a lot of people back, which makes the emergence of small organic fertilizer production line equipment to bring a turning point. Many people it is not enough but they want to invest in production of organic fertilizer, can choose a small horse manure fertilizer production line equipment, small organic fertilizer production line equipment in processing capacity and results and general organic fertilizer production line, but the change of equipment to reduce the cost so that customers can use a small amount of money can make organic fertilizer and to sell.

Organic fertilizer production line of horse waste includes fermentating equipment, granulation equipment, grinding equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other technological processes. Horse manure organic fertilizer equipment needs trough type toss machine, semi-wet material grinder, roller screen machine, mixer, agitator gear granulator, rotary baking, cooling machine, screening machine, coating machine, packaging machine, conveyor and other equipment.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/horse-waste-management/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

What Unexpected Wear Conditioncan Happen to the Chicken Manure Processing Machine?

1.Running-in Wear: This is the most common normal wear of chicken manure organic fertilizer processing equipment. At the beginning of friction between the new friction surfaces, the wear speed is fast. After reaching a certain extent, the actual contact area between the friction surfaces increases, the unit pressure decreases correspondingly, and the wear speed also decreases.

2.grinding wear: Wear surface is damaged by hard grain cut wear.

3.glue welding wear: When the friction surface of a material is too light, too much contact pressure, poor lubrication conditions or temperature is too high.

4. Fatigue wear: this occurs more in the friction surface with rolling friction, the performance of parts friction surface crack surface leads to the metal surface off, the main reason is that the surface material due to compressive elastic extension and cold and hot action, contact pressure exceeds the compressive ultimate strength.

5.corrosion wear: friction surface due to water vapor, chemical gas or oxide and other media constantly permeate, so that the friction surface oxidation metamorphism. Generally for oxidation wear and chemical corrosion wear.

6. relatively easy to cause processing machine for chook dung management wear is a factor of dust. Organic fertilizer equipment in operation and after the discharge are will produce a certain amount of dust, if not in time for cleaning maintenance, dust will enter into equipment such as various joint, tired month product, more and more, the greater the equipment joint friction will, even can cause the accumulation of germs, and cause equipment corrosion, affect the performance of the equipment. So we require the staff in the use of organic fertilizer equipment, need to do a comprehensive inspection and maintenance of the equipment.

7.In the process of running chook waste fertilizer machine, our staff also need to pay attention to the lubrication of the connection of the equipment. The long-term use of the equipment is a severe test for equipment lubrication. Once there is stuck, the friction of the equipment will increase, and only high lubrication will provide good power support for the operation of the organic fertilizer equipment, and the staff should develop the good habit of cleaning and maintaining the equipment regularly.

8.In addition, we need to pay special attention to the friction of the motor, otherwise it will affect the use effect of organic fertilizer equipment, and the staff need to pay attention to the operation of the motor. Especially in the load before operation, should check the motor line, if there is damage to update immediately, to ensure safe operation.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/chicken-manure-processing-equipment/

How to Start a Complete Cattle Manure Production Plants?

1.Adjust the water content of cow manure materials: the moisture content of fermented cattle manure and other animal manure should be controlled in 40 ~ 65. The following content shows the detailed water jugement process.

Water judgment: grasp a handful of cow dung, finger watermark but no water, the ground is scattered. Less water fermentation is slow, more water ventilation is poor, therefore, we must grasp the moisture content. If the moisture is too high, straw, sawdust, mushroom residue, dry soil powder can be added.

Water is suitable or not to judge the method: grasp a material, finger watermark but no water, the ground is scattered. The whole fermentation process can be completed after 5-7 days, such as deodorization, fermentation and sterilization.

2.Starting temperature of cattle manure organic fertilizer production: The starting temperature should be better than 15℃ (four seasons can work, not affected by the season, in winter as far as possible in indoor or greenhouse fermentation), fermentation temperature control in 70-75℃ below the appropriate.

3.Mixing ventilation: cow manure fermentation production of organic fertilizer is the need for good (consumption) oxygen fermentation, therefore, in the process of operation should increase the oxygen supply measures, so that mixing, frequent turn, ventilation is appropriate. Otherwise it will lead to anaerobic fermentation and odor, affecting the effect of fertilizer.

4.The completion of fermentation: In general, after 48 hours of cow dung accumulation, the temperature rises to 50 ~ 60℃, the third day can reach 65℃ above, in this high temperature by turning over once, under normal circumstances, the fermentation process will appear twice above 65℃, turning over twice can complete fermentation, fermentation can be completed within a week normally. The material was black and brown, and the temperature began to drop to normal temperature, indicating the completion of fermentation.

5.Small simple cow manure organic fertilizer production line cost: Within 100,000 yuan, for each customer configuration of organic fertilizer production line are different. Cow manure organic fertilizer production line low configuration only need mill, blender, granulator, screening machine and packaging machine. This is a basic configuration. You can add devices based on customer requirements. Therefore, the price of the whole cow manure organic fertilizer production line varies from tens of thousands to hundreds of thousands.

If you have any interest of our processing machine for cattle dung, you can click the following link.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

How to Compost the Poultry Manure with Eco-friendly Method?

1. The poultry manure of composting machine is often used the way of aerobic fermentation solar fermentation chamber fermentation tank and mobile machine, and mobile machine matching use can realize the function of one machine with multiple slots.

2.This machine has characteristic of compact structure, advanced technology. The use of part of the beneficial microorganisms can promote the characteristics of poultry manure and other organic waste waste quickly decaying.

3. The new type of poultry manure fermentation machine and tilting machine makes the organic waste quickly decomposed, to water, sterilization, deodorization, to achieve the purpose of harmless, resource and star reduction treatment, low energy consumption, stable product quality star.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

4.Make full use of the deep pool design of underground space and the new technology of near and far turning pile, and use the limited ground area to use organic harmless treatment scale.

5.The fertilizer machine for fermenting poultry manure can be used for livestock and poultry excrement, sludge waste, sugar plant mud filter, slag cake and straw sawdust and other organic waste fermentation toss, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and double bubble mushroom planting field of fermentation and moisture removal operations.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

Production Process of Small Pig Manure Production Line

1. The production process: fermentation pool on the yeast – evenly into the bacterium agent – turn heap fermentation, fermentation 12-15 days — – points screen – crushing – premixed – (granules) packaging for sale
2. Fermentation process of small pig manure organic fertilizer production line
The production line process of pig manure organic fertilizer is mainly to mix the organic national waste with auxiliary materials (plant straw, etc.) and microbial fermentation agent with water content less than 50%, and make it fully mature, sterilize, deodorize and remove water through continuous aerobic fermentation. The moisture content of the decomposed pig manure is generally in the range of 30-35%. After screening , it can be directly used for granulation to produce spherical organic fertilizer, or further drying to produce powdered organic fertilizer.
3. Granulation process of small pig manure organic fertilizer production line
The pig manure organic fertilizer granulation process manufacturing line is mainly to screen the organic waste about 30-35% of fermented and mature water containing stars, granulate and dry to prepare round granular organic fertilizer, add functional bacteria to produce bio-organic fertilizer, and add nitrogen, phosphorus and potassium (the total nutrient imitation content is less than 15%) to produce organic fertilizer.

The following link will help you to know more information of our pig waste disposal system.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

How to Select the Organic Fertilizer Pan Granulator?

The annual output of 30,000 tons of organic fertilizer disk granulator is divided into plane torsion disk granulator and skewed disk granulator two categories, is the production of spherical particles of organic fertilizer building. In the actual production application, how should we choose the organic fertilizer disk granulator?

Select the disk granulator, first familiar with the function of the disk granulator characteristics. Planar torsion plate type of granualtor is characterized by the main body of the fixed mechanism, the disk inside the torsion, will enter the disk of the material by centrifugal torsion, rotating into a ball. Plane torsion disc granulator running speed is relatively high, good adhesion, relatively large density, low yield requirements of the material is more suitable. It is characterized by high particle symmetry and fast discharging.

Skewed disc pelletizer adopts a relatively ancient process, the base of the disc pelletizer is fixed, driven by the motor delay machine operation, and then driven skewed disc pelletizer outside the disk torsion, into the material rotation into the ball. The rotation speed of this kind of disc granulator is low, and the skew Angle can be adjusted. It is suitable for the production of spherical particles of organic fertilizer, compound fertilizer, chemical raw materials, biological fungal fertilizer and biological fertilizer. It is characterized by high yield and easy operation and application.

Familiar with the function of the pan making pellets equipment, can reasonably select the disc granulator to provide sponsorship. With the updating of organic fertilizer buildings, the new horizontal centrifugal organic fertilizer granulator has become the protagonist of the disk granulator, and the output and particle symmetry has been promoted to a new level. Horizontal centrifugal spherical particle organic fertilizer granulator adopts the operation principle of drum granulator, connects the rotor of organic fertilizer mixer, and becomes a new type of organic fertilizer granulator of round ball particles after improvement. This kind of granulator has high output, low power consumption, less failure, saving labor, and good continuous granulation effect.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/pan-granulator/