How many kinds of processing equipment are needed to produce horse manure organic fertilizer?

Horse manure organic fertilizer production line can not only deal with the pollution caused by livestock and poultry manure, but also produce organic fertilizer for land use. Many people want to invest in a set of organic fertilizer production line to make organic fertilizer and earn profits. But high investment makes a lot of people back, which makes the emergence of small organic fertilizer production line equipment to bring a turning point. Many people it is not enough but they want to invest in production of organic fertilizer, can choose a small horse manure fertilizer production line equipment, small organic fertilizer production line equipment in processing capacity and results and general organic fertilizer production line, but the change of equipment to reduce the cost so that customers can use a small amount of money can make organic fertilizer and to sell.

Organic fertilizer production line of horse waste includes fermentating equipment, granulation equipment, grinding equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other technological processes. Horse manure organic fertilizer equipment needs trough type toss machine, semi-wet material grinder, roller screen machine, mixer, agitator gear granulator, rotary baking, cooling machine, screening machine, coating machine, packaging machine, conveyor and other equipment.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/horse-waste-management/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

What Unexpected Wear Conditioncan Happen to the Chicken Manure Processing Machine?

1.Running-in Wear: This is the most common normal wear of chicken manure organic fertilizer processing equipment. At the beginning of friction between the new friction surfaces, the wear speed is fast. After reaching a certain extent, the actual contact area between the friction surfaces increases, the unit pressure decreases correspondingly, and the wear speed also decreases.

2.grinding wear: Wear surface is damaged by hard grain cut wear.

3.glue welding wear: When the friction surface of a material is too light, too much contact pressure, poor lubrication conditions or temperature is too high.

4. Fatigue wear: this occurs more in the friction surface with rolling friction, the performance of parts friction surface crack surface leads to the metal surface off, the main reason is that the surface material due to compressive elastic extension and cold and hot action, contact pressure exceeds the compressive ultimate strength.

5.corrosion wear: friction surface due to water vapor, chemical gas or oxide and other media constantly permeate, so that the friction surface oxidation metamorphism. Generally for oxidation wear and chemical corrosion wear.

6. relatively easy to cause processing machine for chook dung management wear is a factor of dust. Organic fertilizer equipment in operation and after the discharge are will produce a certain amount of dust, if not in time for cleaning maintenance, dust will enter into equipment such as various joint, tired month product, more and more, the greater the equipment joint friction will, even can cause the accumulation of germs, and cause equipment corrosion, affect the performance of the equipment. So we require the staff in the use of organic fertilizer equipment, need to do a comprehensive inspection and maintenance of the equipment.

7.In the process of running chook waste fertilizer machine, our staff also need to pay attention to the lubrication of the connection of the equipment. The long-term use of the equipment is a severe test for equipment lubrication. Once there is stuck, the friction of the equipment will increase, and only high lubrication will provide good power support for the operation of the organic fertilizer equipment, and the staff should develop the good habit of cleaning and maintaining the equipment regularly.

8.In addition, we need to pay special attention to the friction of the motor, otherwise it will affect the use effect of organic fertilizer equipment, and the staff need to pay attention to the operation of the motor. Especially in the load before operation, should check the motor line, if there is damage to update immediately, to ensure safe operation.

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https://www.fertilizerfactorymachine.com/chicken-manure-processing-equipment/

How to Start a Complete Cattle Manure Production Plants?

1.Adjust the water content of cow manure materials: the moisture content of fermented cattle manure and other animal manure should be controlled in 40 ~ 65. The following content shows the detailed water jugement process.

Water judgment: grasp a handful of cow dung, finger watermark but no water, the ground is scattered. Less water fermentation is slow, more water ventilation is poor, therefore, we must grasp the moisture content. If the moisture is too high, straw, sawdust, mushroom residue, dry soil powder can be added.

Water is suitable or not to judge the method: grasp a material, finger watermark but no water, the ground is scattered. The whole fermentation process can be completed after 5-7 days, such as deodorization, fermentation and sterilization.

2.Starting temperature of cattle manure organic fertilizer production: The starting temperature should be better than 15℃ (four seasons can work, not affected by the season, in winter as far as possible in indoor or greenhouse fermentation), fermentation temperature control in 70-75℃ below the appropriate.

3.Mixing ventilation: cow manure fermentation production of organic fertilizer is the need for good (consumption) oxygen fermentation, therefore, in the process of operation should increase the oxygen supply measures, so that mixing, frequent turn, ventilation is appropriate. Otherwise it will lead to anaerobic fermentation and odor, affecting the effect of fertilizer.

4.The completion of fermentation: In general, after 48 hours of cow dung accumulation, the temperature rises to 50 ~ 60℃, the third day can reach 65℃ above, in this high temperature by turning over once, under normal circumstances, the fermentation process will appear twice above 65℃, turning over twice can complete fermentation, fermentation can be completed within a week normally. The material was black and brown, and the temperature began to drop to normal temperature, indicating the completion of fermentation.

5.Small simple cow manure organic fertilizer production line cost: Within 100,000 yuan, for each customer configuration of organic fertilizer production line are different. Cow manure organic fertilizer production line low configuration only need mill, blender, granulator, screening machine and packaging machine. This is a basic configuration. You can add devices based on customer requirements. Therefore, the price of the whole cow manure organic fertilizer production line varies from tens of thousands to hundreds of thousands.

If you have any interest of our processing machine for cattle dung, you can click the following link.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

How to Compost the Poultry Manure with Eco-friendly Method?

1. The poultry manure of composting machine is often used the way of aerobic fermentation solar fermentation chamber fermentation tank and mobile machine, and mobile machine matching use can realize the function of one machine with multiple slots.

2.This machine has characteristic of compact structure, advanced technology. The use of part of the beneficial microorganisms can promote the characteristics of poultry manure and other organic waste waste quickly decaying.

3. The new type of  poultry manure fermentation machine and tilting machine makes the organic waste quickly decomposed, to water, sterilization, deodorization, to achieve the purpose of harmless, resource and star reduction treatment, low energy consumption, stable product quality star.

Chain Plate Composting Equipment
Chain plate compost turning machine designed by FFM factory based on the features of poultry.

4.Make full use of the deep pool design of underground space and the new technology of near and far turning pile, and use the limited ground area to use organic harmless treatment scale.

5.The fertilizer machine for fermenting poultry manure can be used for livestock and poultry excrement, sludge waste, sugar plant mud filter, slag cake and straw sawdust and other organic waste fermentation toss, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and double bubble mushroom planting field of fermentation and moisture removal operations.

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https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

Production Process of Small Pig Manure Production Line

1. The production process: fermentation pool on the yeast – evenly into the bacterium agent – turn heap fermentation, fermentation 12-15 days — – points screen – crushing – premixed – (granules) packaging for sale
2. Fermentation process of small pig manure organic fertilizer production line
The production line process of pig manure organic fertilizer is mainly to mix the organic national waste with auxiliary materials (plant straw, etc.) and microbial fermentation agent with water content less than 50%, and make it fully mature, sterilize, deodorize and remove water through continuous aerobic fermentation. The moisture content of the decomposed pig manure is generally in the range of 30-35%. After screening , it can be directly used for granulation to produce spherical organic fertilizer, or further drying to produce powdered organic fertilizer.
3. Granulation process of small pig manure organic fertilizer production line
The pig manure organic fertilizer granulation process manufacturing line is mainly to screen the organic waste about 30-35% of fermented and mature water containing stars, granulate and dry to prepare round granular organic fertilizer, add functional bacteria to produce bio-organic fertilizer, and add nitrogen, phosphorus and potassium (the total nutrient imitation content is less than 15%) to produce organic fertilizer.

The following link will help you to know more information of our pig waste disposal system.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

 

How to Select the Organic Fertilizer Pan Granulator?

The annual output of 30,000 tons of organic fertilizer disk granulator is divided into plane torsion disk granulator and skewed disk granulator two categories, is the production of spherical particles of organic fertilizer building. In the actual production application, how should we choose the organic fertilizer disk granulator?

Select the disk granulator, first familiar with the function of the disk granulator characteristics. Planar torsion plate type of granualtor is characterized by the main body of the fixed mechanism, the disk inside the torsion, will enter the disk of the material by centrifugal torsion, rotating into a ball. Plane torsion disc granulator running speed is relatively high, good adhesion, relatively large density, low yield requirements of the material is more suitable. It is characterized by high particle symmetry and fast discharging.

Skewed disc pelletizer adopts a relatively ancient process, the base of the disc pelletizer is fixed, driven by the motor delay machine operation, and then driven skewed disc pelletizer outside the disk torsion, into the material rotation into the ball. The rotation speed of this kind of disc granulator is low, and the skew Angle can be adjusted. It is suitable for the production of spherical particles of organic fertilizer, compound fertilizer, chemical raw materials, biological fungal fertilizer and biological fertilizer. It is characterized by high yield and easy operation and application.

Familiar with the function of the pan making pellets equipment, can reasonably select the disc granulator to provide sponsorship. With the updating of organic fertilizer buildings, the new horizontal centrifugal organic fertilizer granulator has become the protagonist of the disk granulator, and the output and particle symmetry has been promoted to a new level. Horizontal centrifugal spherical particle organic fertilizer granulator adopts the operation principle of drum granulator, connects the rotor of organic fertilizer mixer, and becomes a new type of organic fertilizer granulator of round ball particles after improvement. This kind of granulator has high output, low power consumption, less failure, saving labor, and good continuous granulation effect.

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https://www.fertilizerfactorymachine.com/pan-granulator/

What are the Benefits of Self-propelled Composting Machine?

The self-pushed composting machine tool adopts a four-wheel walking design, which can be driven by one person in forward, backward, and turning. When driving, the whole vehicle rides on the pre-stacked long strips, and the rotating knife shaft under the photo frame performs the mixing, fluffing, and shifting of the raw materials of the stacks. After the car passes by, it becomes a new strip stack. . It can be carried out in an open field or in a workshop. The outstanding technology of this machine is to integrate the crushing function of the material in the later stage of fermentation. With the gradual dehydration of the auxiliary materials, the addition of a crusher greatly improves the efficiency of crushing, reduces the cost, and fundamentally solves the problem that the production volume is limited by the crushing mechanism. Compared with other types of machines, the stacker has obvious characteristics.

1.Stir the fermented materials evenly and thoroughly, so that the bacteria and the raw materials are in full contact, thereby promoting the complete maturity of the fermented product.

2.Using the self-push fermenting machine can save a lot of civil engineering and manpower and material resources engineering, making the scale of fertilizer production more flexible. This machine can mix more than 40-50O cubic meters of fermentation materials per hour, and more than 160-200 tons of finished fertilizer. It is suitable for use in organic fertilizer plants with an annual output of 300-50O0 tons. The actual mixing time of this machine is about one hour per day, and the average fuel consumption per cubic meter is 0.03 liters. Only 4 or 5 workers are required. Make the finished fertilizer form an obvious price advantage.

3.It is dedicated to the process requirements of microbial aerobic fermentation materials, which can effectively mix viscous fermentation materials, microbial fermentation inoculants and straw powder. The fermented material will heat up within 45 hours under this loose material.

4.Fertilization is not only much faster than deep tank fermentation, but also effectively prevents the production of harmful and odorous gases such as hydrogen sulfide, amine gas, and drinking water during the fermentation process. It meets environmental protection requirements and produces better organic fertilizers.

5.The overall structure of self-propelled compost turner tractor is reasonable, the whole machine has good rigidity, balanced force, concise, safe and reliable performance, easy to control, and strong adaptability to the site. It is composed of a sturdy frame and national standard parts and is easy to use and maintain.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/

 

Advanced Craft of Making Organic Fertilizer Granules

The production process of making organic fertilizer granulation mainly consists of screening and magnetic separation of about 30%-35% of the organic waste containing about 30%-35% of the water content after fermentation, and then granulating and drying to prepare round-particle organic fertilizer. Adding functional bacteria can produce bio-organic fertilizer. Adding nitrogen, phosphorus, and potassium (total nutrient content less than 15%) can produce organic and inorganic fertilizers.

After the fermented organic waste is subjected to magnetic separation and screening, the raw materials of the binder and other components that need to be compatible are metered and mixed according to the ratio requirements, and are upgraded to a multi-dimensional high-efficiency mixer by a bucket elevator for rapid mixing. The mixed material slips out into the mixed silo, and is fed uniformly and continuously to the stirring teeth type of granulating machine by the disc feeder to form columnar particles; the columnar particles are polished by the round particle polishing and shaping machine to form spherical glumes. The belt conveyor is sent to the drying, cooling, and screening machine (three-in-one model), and the particles are dried at low temperature and large air volume (<65°C) in the front section of the drying cooling and screening machine, and then enter the cooling section for air cooling and sufficient cooling. After the material enters the cylinder of new type fertilizer pelleting machine, the sieved finished particles are sent by the elevator to the finished product silo, and are measured by the packaging system, packaged and stored. The large sieved particles are crushed and then returned to the mixing and granulation System. The small particles sieved (basically no powder) can be made into small packages and sold directly.

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https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

Double Making Pellets Equipment for Granular Compound Fertilizer Production

In the production of organic fertilizer granulation, there are three types: agglomerate granulator, wet granulator, and extrusion granulator. The agglomerate granulator includes a disc granulator, a stranded granulator, and a wet granulator. The new type stirring tooth granulator, extrusion granulator has a pair of roll extrusion granulator. In most cases, the production of organic fertilizers uses a disc granulator or a new type of stirring tooth granulator. The roller extrusion making pellets machine is suitable for granulating materials that are too loose and difficult to granulate.

Double Roller Making Granules Machine
Double roller extrusion granulator for compound fertilizer plants.

The roller extrusion granulation machine does not need to heat or humidify the material, save investment, save energy, can adapt to the heat-sensitive material, no waste water or waste gas is discharged in the production, and will not pollute the environment. The extrusion granulation process flow short, simple operation, easy to complete production automation, improve production efficiency, no special requirements for the nature and particle size distribution of the material, high hardness, no segregation, and no agglomeration.

The following website will help you to read more information of double roller pelleting machine.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

How is the Drum Granulator Composed?

Bracket
The whole rotating part of the drum pelleting machine is supported by the bracket, which bears greater force. Therefore, the supporting wheel frame of the machine is made of medium carbon steel plate and channel steel, and has passed strict quality control and special process requirements, which has achieved the purpose of this machine. In addition, the more important thing is the tugboat fixed on the rack. Considering that it will produce greater friction with the body roller, our factory specially selects high-quality anti-corrosion and wear-resistant materials, which greatly improves the service life of the machine. The frame also adopts casting integrated technology. In addition, there are hoisting hooks at the four corners of the supporting roller frame, which is convenient for loading, unloading and transportation.

Drum Part
The most important part of the dry rotary granulator is the body part, which is made of high-quality medium-carbon steel plate dry-joined, and built-in special polypropylene or acid-resistant stainless steel liner, which can automatically remove scars and tumors from the inside. And through strict quality control and specific process requirements, in order to achieve the purpose of this machine.

Rotary Drum Granulating Machine for Sale
Rotary drum granulator for cold and hot granulation.

Transmission Part
The transmission part of the transfer granulator is excellent and important for the whole body work. The transmission frame is made of special channel steel by dry connection, and has passed strict quality requirements. The main motor and reducer installed on the transmission frame are of reliable quality. The motor drives the pulley, the V-belt, and the reducer to the main shaft to make the body work. The transmission reducer of rotary fertilizer machine for making granules is in the working part of the main shaft, and the nylon write-off connector is used for transmission and drive.

Big Gear Ring
It fixed on the drum making pellets equipment, toothed with the transmission pinion, opposite to drive the body to work, it uses high-tech wear-resistant materials, so that the machine has a longer service life.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883