What are the Benefits of Self-propelled Composting Machine?

The self-pushed composting machine tool adopts a four-wheel walking design, which can be driven by one person in forward, backward, and turning. When driving, the whole vehicle rides on the pre-stacked long strips, and the rotating knife shaft under the photo frame performs the mixing, fluffing, and shifting of the raw materials of the stacks. After the car passes by, it becomes a new strip stack. . It can be carried out in an open field or in a workshop. The outstanding technology of this machine is to integrate the crushing function of the material in the later stage of fermentation. With the gradual dehydration of the auxiliary materials, the addition of a crusher greatly improves the efficiency of crushing, reduces the cost, and fundamentally solves the problem that the production volume is limited by the crushing mechanism. Compared with other types of machines, the stacker has obvious characteristics.

1.Stir the fermented materials evenly and thoroughly, so that the bacteria and the raw materials are in full contact, thereby promoting the complete maturity of the fermented product.

2.Using the self-push fermenting machine can save a lot of civil engineering and manpower and material resources engineering, making the scale of fertilizer production more flexible. This machine can mix more than 40-50O cubic meters of fermentation materials per hour, and more than 160-200 tons of finished fertilizer. It is suitable for use in organic fertilizer plants with an annual output of 300-50O0 tons. The actual mixing time of this machine is about one hour per day, and the average fuel consumption per cubic meter is 0.03 liters. Only 4 or 5 workers are required. Make the finished fertilizer form an obvious price advantage.

3.It is dedicated to the process requirements of microbial aerobic fermentation materials, which can effectively mix viscous fermentation materials, microbial fermentation inoculants and straw powder. The fermented material will heat up within 45 hours under this loose material.

4.Fertilization is not only much faster than deep tank fermentation, but also effectively prevents the production of harmful and odorous gases such as hydrogen sulfide, amine gas, and drinking water during the fermentation process. It meets environmental protection requirements and produces better organic fertilizers.

5.The overall structure of self-propelled compost turner tractor is reasonable, the whole machine has good rigidity, balanced force, concise, safe and reliable performance, easy to control, and strong adaptability to the site. It is composed of a sturdy frame and national standard parts and is easy to use and maintain.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/

 

Advanced Craft of Making Organic Fertilizer Granules

The production process of making organic fertilizer granulation mainly consists of screening and magnetic separation of about 30%-35% of the organic waste containing about 30%-35% of the water content after fermentation, and then granulating and drying to prepare round-particle organic fertilizer. Adding functional bacteria can produce bio-organic fertilizer. Adding nitrogen, phosphorus, and potassium (total nutrient content less than 15%) can produce organic and inorganic fertilizers.

After the fermented organic waste is subjected to magnetic separation and screening, the raw materials of the binder and other components that need to be compatible are metered and mixed according to the ratio requirements, and are upgraded to a multi-dimensional high-efficiency mixer by a bucket elevator for rapid mixing. The mixed material slips out into the mixed silo, and is fed uniformly and continuously to the stirring teeth type of granulating machine by the disc feeder to form columnar particles; the columnar particles are polished by the round particle polishing and shaping machine to form spherical glumes. The belt conveyor is sent to the drying, cooling, and screening machine (three-in-one model), and the particles are dried at low temperature and large air volume (<65°C) in the front section of the drying cooling and screening machine, and then enter the cooling section for air cooling and sufficient cooling. After the material enters the cylinder of new type fertilizer pelleting machine, the sieved finished particles are sent by the elevator to the finished product silo, and are measured by the packaging system, packaged and stored. The large sieved particles are crushed and then returned to the mixing and granulation System. The small particles sieved (basically no powder) can be made into small packages and sold directly.

When you want to know more, you can click the following link.

https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

Double Making Pellets Equipment for Granular Compound Fertilizer Production

In the production of organic fertilizer granulation, there are three types: agglomerate granulator, wet granulator, and extrusion granulator. The agglomerate granulator includes a disc granulator, a stranded granulator, and a wet granulator. The new type stirring tooth granulator, extrusion granulator has a pair of roll extrusion granulator. In most cases, the production of organic fertilizers uses a disc granulator or a new type of stirring tooth granulator. The roller extrusion making pellets machine is suitable for granulating materials that are too loose and difficult to granulate.

Double Roller Making Granules Machine
Double roller extrusion granulator for compound fertilizer plants.

The roller extrusion granulation machine does not need to heat or humidify the material, save investment, save energy, can adapt to the heat-sensitive material, no waste water or waste gas is discharged in the production, and will not pollute the environment. The extrusion granulation process flow short, simple operation, easy to complete production automation, improve production efficiency, no special requirements for the nature and particle size distribution of the material, high hardness, no segregation, and no agglomeration.

The following website will help you to read more information of double roller pelleting machine.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

How is the Drum Granulator Composed?

Bracket
The whole rotating part of the drum pelleting machine is supported by the bracket, which bears greater force. Therefore, the supporting wheel frame of the machine is made of medium carbon steel plate and channel steel, and has passed strict quality control and special process requirements, which has achieved the purpose of this machine. In addition, the more important thing is the tugboat fixed on the rack. Considering that it will produce greater friction with the body roller, our factory specially selects high-quality anti-corrosion and wear-resistant materials, which greatly improves the service life of the machine. The frame also adopts casting integrated technology. In addition, there are hoisting hooks at the four corners of the supporting roller frame, which is convenient for loading, unloading and transportation.

Drum Part
The most important part of the dry rotary granulator is the body part, which is made of high-quality medium-carbon steel plate dry-joined, and built-in special polypropylene or acid-resistant stainless steel liner, which can automatically remove scars and tumors from the inside. And through strict quality control and specific process requirements, in order to achieve the purpose of this machine.

Rotary Drum Granulating Machine for Sale
Rotary drum granulator for cold and hot granulation.

Transmission Part
The transmission part of the transfer granulator is excellent and important for the whole body work. The transmission frame is made of special channel steel by dry connection, and has passed strict quality requirements. The main motor and reducer installed on the transmission frame are of reliable quality. The motor drives the pulley, the V-belt, and the reducer to the main shaft to make the body work. The transmission reducer of rotary fertilizer machine for making granules is in the working part of the main shaft, and the nylon write-off connector is used for transmission and drive.

Big Gear Ring
It fixed on the drum making pellets equipment, toothed with the transmission pinion, opposite to drive the body to work, it uses high-tech wear-resistant materials, so that the machine has a longer service life.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Advantages of Manure Fermentation Tank Equipment

  1. High mechanization and integration, large space occupation, small installation space, no need to build a new factory on the project, and low investment cost.
  2. The project has a high degree of automation, and one person can complete the entire fermentation process. Avoid direct contact with people and substances.
  3. Adopt bio-bacterial high-temperature aerobic fermentation technology, use the activity of microorganisms to decompose and decompose organic matter, consume less energy, and lower operating costs.
  4. The main body of the equipment adopts insulation design, and has auxiliary heating system and low temperature environment. Low-level equipment can operate normally to solve the influence of ambient temperature on the fermentation process.

    Organic Fertilizer Fermentation Tank
    Organic fertilizer fermentation tank ferments manure with closed environment.

The operation of the manure composting machine of in-vessel tank is very simple. The cow dung processing project of the engineering model has many processing systems, some projects have hundreds of equipment, and the requirements for on-site operators are very high. The intelligent manure comprehensive aerobic fermentation equipment adopts fully automatic intelligent control and can be turned on with only one key operation, which greatly reduces labor costs. Compared with similar technologies at home and abroad, labor cost and workload have been reduced from 60 to 70. The intelligent control system can monitor the temperature, oxygen and other data of the material during the whole process, and adjust the frequency of rotation, blow molding and oxygen supply in real time according to the feedback data to ensure a long duration of the high temperature period. Eliminate fermentation products, pathogenic bacteria and weed seeds.

Besides, our engineers have designed and produced other composting machines for manure management.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to effectively compost the pig dung from pig farms?

The pig manure turning machine is characterized by saving a lot of manpower and material resources engineering, making the scale of fertilizer production more flexible, especially suitable for converting agricultural waste, stored manure and organic household garbage into high-quality bio-organic fertilizer.

Advantages of processing machine for pig manure fermentation: The machine is equipped with a high-pressure forced oxygen supply system, which can use the oxygen at the bottom of the tank to evenly supply oxygen to the material, which is convenient for fermentation. The side of the fermentation tank is equipped with a black fixed copper sliding contact electric winding to ensure safety, reliability and durability. The advantages of the pig manure turning machine are thorough turning, long moving distance, short fermentation cycle and strong production capacity.

It is reported that the fermentation cycle is about 1 week, the distance between the pile and the pile can reach about 10 meters, and the annual production capacity can reach 10,000 to 10,000 tons. This machine is widely used in the processing of various livestock and poultry manure, straw, mushroom planting and culture materials, and domestic garbage. The pig waste turning machine has become a forklift’s response tool for turning materials, replacing labor, and is a mainstream product that affects the development trend of the composting industry. It is rapidly multiplying in the family of fertilizer machinery and equipment.

Introduction to the characteristics of the pig manure piler equipment: It adopts a four-wheel walking design, and the rotating knife shaft mounted under the frame implements the mixing, fluffing and shifting of the raw materials of the pile, which can be reversed, forwarded, and turned, and driven by one person. . It can be carried out in an open field or in a workshop. The fertilizer machine for composting pig manure produced by Fertilize Factory Machine Heavy Industry is more suitable for the process requirements and action mechanism of microbial fermentation of fresh chicken manure into fertilizer, and can effectively mix viscous chicken manure with straw powder and microbial preparations.

The pig manure turning machine also effectively prevents the generation of odorous and harmful gases such as amine gas, hydrogen sulfide, and vermicompost during the manure fermentation process. It can produce good bio-organic fertilizer and meet environmental protection requirements. During driving, the whole vehicle rides on the pre-stacked long strip of fertilizer base. The rotating knife shaft hung under the frame performs fluffing, mixing, and shifting of the fertilizer base raw materials. After the vehicle passes, it becomes a new strip. Stack pile. A major technological breakthrough of the pig manure turning machine is the integration of the crushing function of the material in the later stage of fermentation.

The scope of use of the fermentation machine of  pig manure: This equipment is widely used in organic fertilizer production, livestock silage feeding, brewing, sugar making, paper making, municipal sludge treatment and the treatment and disposal of other departments of organic waste. The structure is also simple and the operation is convenient. Part of the beneficial microorganisms are used to promote the rapid composting of animal manure and other organic wastes. The unique continuous aerobic fermentation technology can quickly deodorize the organic wastes in a short time.

There are some disposal method for pig dung, you can visit the following link.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

What are the benefits of Pan Making Granules Machine？

The pan granulating machine (also known as the spherical disc) is a volumetric metering feeding equipment, which can uniformly and continuously feed the material to the next process, and can withstand a large warehouse pressure. As a fine-grained material feeding equipment, it is suitable for conveying various non-sticky materials in powder, material or small pieces, such as coal powder, cement, clinker, limestone, shale, coal stone, clay. Granular or small block materials. The angle of the granulating disc of the disc granulator adopts an integral arc structure, and the pelleting rate can reach more than 93%. The granulating disc is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly and slow down the impact force and improve the service life of the equipment.

Pan Granulator for Organic Fertilizer
Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Reinforced with multiple radiant steel plates, it is durable and never deformed. The heavy, fruity, and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the plate making pellets equipment adopts high frequency quenching, and the service life is doubled. The high-strength fiberglass reinforced plastic is anti-corrosive and durable. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Complete Crafting for Disposing Cattle Manure

People who are engaged in agriculture and breeding know that fertilization with unripe cattle waste has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

The cow dung is made into organic fertilizer, and the application effect is better, because the cow dung contains the big star nutrients needed for crop growth. Processing and utilization can not only reduce the pollution caused by cow dung to the environment, but also solve the treatment of farm manure. The problem can also be a good money-making project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow manure organic fertilizer, let’s briefly introduce it next.

Fermentation: Add organic solid wastes such as straw, wood chips, etc. with a moisture content of less than 50% to fresh cow dung, and mix them as auxiliary materials with microbial fermentation inoculants to reduce moisture, aeration and The carbon-nitrogen ratio controls the moisture content of cow dung at about 68%, which is fully decomposed, sterilized, deodorized, and fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Crushing and mixing: Ingredients are crushed and mixed. The composted materials and other additives are passed through the material crusher and horizontal mixer according to a certain proportion in the batching bin for crushing, proportioning and mixing. For granulation, an organic fertilizer granulator is used to granulate the treated cow dung.

Screening: The particles output from the granulating and forming system have certain differences in particle size and need to be screened and classified. It is recommended to be equipped with an automatic return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the pelletizer after re-pulverization, which will help improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of organic cow dung fertilizer: Organic cow dung fertilizer will also add great organic matter to your soil. By mixing this compost into the soil you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed.

You can visit the following link that can help you to read more information of our cow dung processing machine.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Stirring Tooth Making Granules Machine for Granular Production

The stirring tooth granulator adopts a new granulation process that integrates multiple functions such as rotation, spheroidization, polishing, densification, heating, and drying. The new type making granules machine adopts high-strength alloy materials, which can be used for the country and extend the life of the equipment (basically no wearing parts). The material moisture can be granulated between 30%-40%, and the output moisture is about 30%. This reduces the drying requirement of the traditional 70% moisture process and effectively reduces the production cost of organic fertilizer.
1. Adopting high-speed rotation, the material is turned at a high speed with the simplified version, the powder can be bonded under high-speed movement, and the process of mixing, granulating, spheroidizing, and densification can be realized continuously inside, so as to achieve the purpose of ball granulation. The particle shape is spherical, the size is 60.5m-5m, the granulation rate is above 98%, and the moisture content is 35%-40%. The size of the particle diameter made by new type organic fertiizer pelleting machine can be adjusted by the speed of the rotor, the lower the rotation speed, the larger the particles, the higher the rotation speed, the smaller the particles, and vice versa. 2. Use the raw materials after fermentation within the specified range for granulation processing, and break through the disc granulation. Large return material, high moisture, low strength, uneven particle size, or scorching in the air, small yield, low yield. It also saves fuel during the drying process. It breaks through the flat film granulator’s low output, difficult maintenance, difficult to clean the mold, troublesome adjustment, and brings labor-consuming and time-consuming features to users, which greatly saves energy and improves utilization. The rate has increased the profit of the enterprise. If you need to know more information of our machine, you can visit the following website. https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/ E-mail: info@fertilizerfactorymachine.com TEL: + 86 180 3757 2883

How to Correctly Maintain the Compost Turning Machine for Poultry?

  1. During production, no one is allowed to pass by the poultry dung turning machine. Before driving, press the alarm bell and keep people away from the machine to prevent accidents.
  2. During production, no maintenance or lubricating oil is allowed.
  3. When the composting equipment for poultry management walk at the specified speed of the chain plate turning and throwing machine, and do not work at excessive speed.
  4. Operators of non-chain plate turning and throwing machines are not allowed to operate without authorization. Operators are not allowed to operate the flipping machine when they drink alcohol or are unwell.
  5. For safety reasons, all tracks of the poultry turning machine must be grounded.
  6. When lifting and hoisting, be sure to pay attention to observation at all times to prevent the roller from being placed too low to damage the blades, and to prevent the head from being pulled too far and the hoisting shaft and bearing seat from being damaged. When part of the hoisting wire rope is broken or hairy, the wire rope should be replaced in time.

When choosing poultry compost turning machine  an important consideration is the cost budget. It is required to provide necessary training to employees in the initial stage of investment. In terms of capital, it is necessary to consider whether the company has sufficient cash meteor support. In the transportation and subsequent maintenance of the equipment, the consumables of the equipment and the economic loss caused by the maintenance must be considered.

You can click the following link to know more  messages.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/  

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883