Determine the size of the organic fertilizer equipment: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
To determine the shape of is to choose what kind of granulator is powdery, columnar, oblate or round. Commonly used equipment for granulating organic fertilizers are: rotary drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the flow of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.
Determine the configuration level of the organic fertilizer equipment, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different: generally, the high configuration should be increased, and the automatic configuration,installation device, automatic quantitative feeding device, cyclone dust removal and water dust removal.
Determine the type of fertilizer produced. It is a compound fertilizer equipment or an organic fertilizer equipment. For the same output, the organic fertilizer equipment generally takes into account the high water content and the bacteria strains are not high temperature. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
The selection of the fermentation turning machine and polishing machine The general fermentation forms include the stacking type mellowing, deep tank fermentation and so on. The fermentation method is different, and the fermentation organic fertilizer equipment is also different. Generally, the shallow trough turning machine is more suitable for the principle of aerobic fermentation.
Determine the level of environmental protection requirements. Places with low environmental protection requirements generally choose heavy dust removal and less investment in organic fertilizer equipment; places with high environmental protection requirements generally choose heavy dust removal and ink dust removal, which can meet the national air emission quality star standard.
The raw material enters the copper room from the hopper of the double roller extrusion granulator, and the cake-like material connected by the particles is rolled. The cake-like material enters the pulverizing device for pulverization. The pulverized mixture is filtered through a sieve and discharged from the material. Kei out of material. The reducer and motor of the kun extrusion granulator adopt flexible belt transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment of the mixing granulator. The double roller granulator is sturdy and powerful, easy to operate and stable in operation. The following content shows how to prolong the serive of double roller granulator.
Double roller extrusion granulator for compound fertilizer plants.
The fertilizer should use clean tap water to cool the gearbox of the granulator to prevent the cooling pipe of the cooler from being blocked, causing the lubricating oil temperature to rise and affecting the lubrication effect of the gearbox.
For the granulator, also pay attention to frequently observe the working conditions of the gearbox, such as noise, vibration, temperature rise, .If abnormal conditions are found, they should be dealt with in time.
Most of the wheel granulators are made of steel. They should be painted with anti-rust paint in winter and stored in a dry and ventilated place.
When the rubber parts of the mixing extrusion granulator are damp or stained with oil, they will age and crack, reducing their service life. So protect the rubber accessories.
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Temperature. The suitable starting temperature for fermentation should be 25℃~35℃. When the temperature of pig dung get this range, you can use the manure compsot turner to ferment the pig dung. If fermenting in winter, it is recommended to do it indoors or in a greenhouse. If it is outdoors, try to cover it with plastic film for fermentation.
Proportion. mix 200g-300g of pig dung starter and 20kg-30kg of bran powder thoroughly.
Moisture. Add the above mixture to 1 ton of organic fertilizer, and mix it again evenly (you can mix in small piles and then mix the small piles together) According to the mixing situation, add water or materials appropriately to control the water star at 40%-45%. The standard is to grasp it tightly with your hands, so that the moisture does not leak out.
Material stacking gauge touch. The process of fermentation raw materials are directly piled on the ground. The fermentation pile should not be too small. The piles with a height of 1.5 meters to 2 meters, a width of 2 meters and a length of 2 to 4 meters are better for fermentation. The top can be covered with plastic cloth, etc., without sealing, for fermentation. During the fermentation process, it should be turned over and stirred at an appropriate time, and water should be added or reduced according to the temperature, usually twice.
Color. When the material no longer heats up and becomes loose and dark brown, the pig dung is completely fermented.
Movable compost turner for manure composting production.
After the pig manure is drunk by the organic fertilizer starter, the fertilizer efficiency is better, the use is safer and more convenient, and the utilization rate of chemical fertilizer can also be improved. Organic fertilizer starter can not only ferment pig manure organic fertilizer, but also ferment chicken manure, sheep manure, cow manure and other livestock and poultry manure into organic fertilizer. The fermentation method is basically the same.
If you want to read more information of compost turner for pig dung, you can click this website.
The daily maintenance of the chicken dung organic fertilizer fermentation turning machine is very important, because once we do not follow the precautions to operate at will, even small failures may cause major problems in production and use, which will affect the production of organic fertilizer. Daily maintenance method of chicken dung compost turner. The fermentation machine for chook feces should be maintained once a week when it is infrequently operated, and the organic fertilizer composting equipment should be maintained once a day when it is frequently operated.
Daily maintenance inspection (after 10 hours of work), check whether the connecting bolts, nuts and oil drain plugs are loose
Check the cotter pins at all parts, whether there is any defect in the cotter pins, and replace them in time. The cotter pins should not be replaced by anything else.
Check whether the turning tool is defective and whether the fastening bolts are loose, and if necessary, make up, tighten or replace with a new one.
Check whether the connectors of the electrical appliances are tight, whether the insulation of the wires is good, and repair or replace them if necessary.
Check whether the fastening screws of the diesel engine, gearbox, bearing seat and other parts are loose.
Clean the hardened attachments on the ground composting equipment
Check the remaining capacity of the fuel tank and water tank.
The windrow composting equipment should also pay attention to whether the tire pressure is normal.
Movable compost turner for chicken dung composting production.
After the chook dung turning machine has been working for one season, replace the gear oil of the reduction box, check the bearings of each part, disassemble and clean, apply new butter, and install it. If it is severely worn, replace it.
Remove the dust cover from the fermenting equipment, check and tighten the bolts on the transmission rods, to prevent the loosening of the bolts on the transmission rods and prevent the components from being transmitted in place and causing the wear and tear of the parts.
Remove the seat of the chook dung compost turning machine cab and the cover under the seat, and check and tighten the bolts on the drive shaft. Prevent the shaft body from tilting, twisting and scrapping due to the loosening of the bolts on the transmission shaft seat.
When using in winter, add antifreeze to the water tank. If there is no antifreeze, add warm water before the operation. After the operation, drain the water in the water tank, body, and cooler to prevent frost damage.
Check whether the electrical appliances are working normally and whether the circuit insulation performance is good, and if necessary, replace the connected wires.
It is necessary to check the tension of the drive belt regularly, adjust the tension if necessary, and check whether the belt is broken, worn or have other signs of aging, and the belt can be replaced if necessary. Check the belt running path and make sure that there is no obstruction between the other parts of the engine and the belt. After replacing the belt, the new belt should be re-adjusted after two or three weeks of use to eliminate slack.
During long-term operation of the chicken dung compost turner, the exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.
The website will help you learn more about the chook dung compost turn equipment.
The commercial groove type of composting machine is the core equipment of aerobic dynamic composting. As a new type of machinery, it has not been seen in the national product catalog, but it has rapidly multiplied in the fertilizer machinery and equipment family. It has become a mobile phone that replaces labor and forklifts to turn materials. It is a mainstream product that affects the development trend of the composting industry. The commercial groove compost turner plays an important in the composting production.
1. Stirring function in raw material conditioning. In fertilizer production, some auxiliary materials must be added in order to adjust the carbon-nitrogen ratio, pH, and water content of the raw materials. The main raw materials and various auxiliary materials that are roughly piled together in proportion can be mixed evenly by the turning machine to achieve the purpose of quenching and tempering.
2. Adjust the temperature of the raw material pile. During the operation of the stacker, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be conserved in the stack, which helps the aerobic microorganisms to actively generate fermentation heat, and the stack temperature rises. When the temperature is high, fresh air can be supplemented. It forms a state of alternating medium temperature-high temperature-medium temperature-high temperature, and various beneficial microorganisms grow and multiply rapidly in the temperature range that they are adapted to.
Commercial groove compost turner made by reliable FFM company.
3. Improve the permeability of the raw material pile. The pile turning system can process the materials into small clumps, making the sticky and dense raw material piles fluffy and elastic, forming a suitable porosity.
4. Adjust the moisture content of the raw material pile. The suitable moisture content of raw material fermentation is around 55%, and the moisture standard of finished organic fertilizer is below 20%. During fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause the water to lose its carrier and be freed. Therefore, with the fertilizer production process to reduce the water in time, in addition to the evaporation formed by heat conduction, the compulsory water vapor will be emitted when the raw material is turned by the commercial fermentation machine.
5. Realize the special requirements of compost process. Such as crushing of raw materials, giving a certain shape to the pile of raw materials or realizing quantitative displacement of raw materials, etc. As one of the important equipment in the process of fermentation equipment and organic fertilizer production, the stacker has been at the forefront of the development of the times and has made great contributions to the production of organic fertilizer.
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Drum screening machine is a kind of machinery that is widely used in sorting technology. It controls the sorting of garbage by controlling the particle size and has high sorting accuracy. The sieve holes of the trommel are arranged from small to large, and the sieve hole diameter on each section is the same. In order to improve the sorting accuracy, and to avoid the situation that small particles are sieved out in the large-aperture sieve section, the garbage is fully turned over in the trommel, and the movement speed of the garbage cannot be too fast. Usually, a flexing plate is installed on the inner wall of the drum. The drum sieving machine for fertilizer function is to lift the garbage particles, so that the garbage particles of different particle diameters have the opportunity to contact the sieve holes as much as possible. Purpose of sorting. The drum section is connected to the drum screen turntable by nuts and screws, so the installation and disassembly of the drum section is more convenient. Since the drum section is connected to the turntable, when the turntable is rotated by the driving device, the drum section also rotates along with it.
Rotary drum screener produced by FFM factory available for sieving the granules fertilizer or fertilizer materials.
The roller device is installed on the frame obliquely. The motor is connected with the roller device through a reducer through a coupling, and drives the roller device to rotate around its axis. When the material enters the drum screener device, due to the tilt and rotation of the drum device, the material on the screen surface is turned and rolled, so that the qualified materials (products under the screen) are discharged through the discharge port at the bottom of the rear end of the drum, and the unqualified materials (the screen The upper product) is discharged through the discharge port at the end of the drum. Due to the overturning and rolling of the material in the drum, the material stuck in the screen hole can be ejected to prevent the screen hole from being blocked.
Here are detailed infromation about rotary type of screener.
The disc mixing machine for fertilizer is mainly used for the blending of raw materials. It is composed of a mixing plate, a mixing arm, a discharge port, a frame, a gear box and a transmission mechanism. One end of the shaft connected to the cylinder cover passes through the cylinder, and the stirring shaft drives the cylinder cover to rotate. Thereby, driving the stirring shaft to rotate. The transmission mechanism that drives the rotation of the stirring arm is composed of a four-stage transmission. What’s more, the inner part of disc mixing is made of polypropylene or stainless steel, so it is not easy to stick to the material. For wear and tear, the cycloid pin wheel reducer has the characteristics of compact structure, convenient operation, uniform stumbling, and convenient unloading and conveying.
Pan organic fertilizer mixer is a kind of mixing machine specially used for organic fertilizer.
What is the main performance of fertilizer mixing equipment?
The equipment is mainly stable in performance and relatively large in mixing volume, and the mixing effect is significantly better than other similar products. It can be connected to the production line to achieve continuous production equipment with low noise, simple maintenance and low maintenance cost. In the production of organic fertilizer, it is more adaptable for the first mixture. The longer the equipment, the better the mixing effect. The organic fertilizer horizontal mixer is a more general mixing equipment, which is widely recognized in many powder production industries.
How to make a durable fertilizer mixing machine?
Frame Part: All working bodies of the disk machine for blending are installed and fixed on the frame. The frame of the machine is welded with high-quality carbon steel plate and channel steel, and has passed strict product qualification certification and specific process requirements.
Transmission Connection Part: This machine adopts cycloid pinwheel reducer to drive the main shaft to rotate. The main working part adopts transmission connector phase gear and transmission drive nylon pin, which is convenient for assembly and maintenance.
Mixing Work Part: From the transmission wheel to the main shaft through the pin coupling. Turn the materials evenly in the mixing chamber, so that the materials can be fully mixed, thereby greatly reducing the residual amount of materials.
Cattle dung is a good fertilizer for the production of organic fertilizer. Dry cow manure contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15% crude fiber. Some scholars have found that dried cow dung can become a particularly high-quality organic fertilizer product after fermentation. It can fluff the soil, improve soil compaction, trace elements in the soil, and improve soil fertility.
Complete cattle manure processing machines in cow farms.
The cow dung organic fertilizer production line is a complete set of equipment for processing organic fertilizer with cow dung as raw material. The cow dung processing machine can be used to first pump the cow dung from the manure tank to the equipment through a slurry pump. After the equipment is dehydrated, the water content is 40%. You can also use crops such as straw and rice bran (including N\P\K) as filling materials, and then sprinkle with biological inoculant, 1KG inoculant mixed with 20KG of water and moved into the raw materials, which can ferment 1 ton of raw materials. Turn and toss once every 1-2 days. Generally, it can be completely decomposed in 7-10 days.
Movable compost turner ferment the cattle manure effectively and flexibly.
Cattle waste processing machine for windrow composting is to pile the raw material mixture into long strip piles or piles, and maintain the aerobic state in the pile by manual or mechanical regular turning and natural ventilation. It is carried out under aerobic conditions. Fermentation decomposition. The cross-section of the stack can be trapezoidal, irregular quadrilateral or triangular. The windrow composting fermentation is to spread the materials into rows and stack them in the open air or under a scaffold. Each row of materials is 2-3 m wide and 1-1.5 m high. The length depends on the actual situation. A ventilation pipe can be installed under the material pile. , Or not to install ventilation facilities. The characteristic of bar-stack composting for the treatment of cow dung is that the materials can be placed closer to the farmland, and special workshops are not required, but the processing time is relatively long. If the open air method is adopted, it will be greatly affected by the weather and seasons.
Cow dung chain plate type composting machine with frequency conversion traveling system.
Groove fermentation for cattle manure: This is currently an effective method for the treatment of cow dung, and it is also suitable for the commercial production of cow dung organic fertilizer, which is conducive to standardized production. It uses biological characteristics combined with mechanized technology to completely decompose cow dung using natural microorganisms or inoculated microorganisms and convert organic matter into organic matter, carbon dioxide and water. This method has a short fermentation time, generally about 15 days to completely ferment the cow dung. , And easy to achieve factory-scale production, not affected by the weather and season, causing little pollution to the environment, which is conducive to the commercial production of cow manure organic fertilizer. Depending on the equipment, the width of the fermentation tank is generally 3-20m, the depth is generally 0.8-1.5m, and the length is 50-100 m, which can be designed according to actual conditions.
Cattle manure new type organic fertilizer granulator used for organic fertilizer production lines.
After the cat dung is fermented, they can be directly processed for granulation. If the raw materials have not been processed, refer to the above methods for fermentation. The complete set of equipment for the cow dung organic fertilizer production line requires a compost turner machine, a semi-wet material type of grinding machine, a screening machine for cattle dung fertilizer, a mixing machine of horizontal type, a disc granulator, a dryer, and a cooling machine. , Roller screening machine, film coating machine, automatic quantitative packaging machine and other equipment.
Green ecological organic fertilizer is produced by disposing cow dung and crop straw as the main raw materials, using multi-dimensional compound enzyme bacteria. The multi-dimensional complex enzyme bacteria is a microecological fermentation preparation composed of 106 beneficial microorganisms, such as heat-resistant bacillus group, lactic acid bacteria group, bifidobacterium group, yeast group. It can produce a variety of enzymes. It can decompose and decompose potassium, and can decompose the residues of chemical pesticides and fertilizers, which has the effect of increasing production, quality and disease resistance in planting and breeding industries.
There are other cattle dung processing machine available for your organic fertilizer production. You can click this link.
Windrow Composting craft is a process in which organic matter is continuously degraded and stabilized through the action of microorganisms under certain conditions, and a product suitable for land use is produced. During the composting process, each organic matter is under the biological action to reach a state that is difficult to decompose, stable, and easily absorbed by crops.
Using the windrow composting craft to ferment the raw materials.
Inoculum. Adding microbial agents (microbial agents) to livestock manure can speed up the fermentation rate of compost. Adding a well-decomposed stable fertilizer or compost with a maturity of 10%-20% of the raw materials can speed up the fermentation speed. In the process of male fertilization, the biological community is formed in a natural way and participates in the fermentation of organic waste and the decomposition of humus compounds.
Size of the Windrow. As microorganisms move on the surface of organic particles, reducing particle size and increasing surface area will promote the activity of microorganisms and speed up composting. On the other hand, if the raw materials of organic fertilizer manufacturers are too thin, it will hinder air. The flow in the pile layer reduces the available oxygen stars in the pile layer, thereby slowing down the activity of microorganisms. Therefore, in order to speed up the fermentation process, it is necessary to minimize the particle size of the compost raw materials while ensuring air permeability.
PH Value. The pH value is also one of the important factors affecting the growth of microorganisms. Generally speaking, the most suitable pH value for microorganisms is neutral or weakly alkaline. The pH that is too high or too low can make composting difficult. In addition, the pH value also affects the loss of nitrogen, so when the pH value is higher than 7.0, nitrogen volatilizes in the form of ammonia. But under normal circumstances, the pH value of livestock manure can meet the requirements of fermentation.
Ventilation and Oxygen Supply. Ventilation and oxygen supply is one of the key factors for the success of composting. Composting oxygen star is related to the content of organic matter in the compost material. The more organic links in the compost material, the greater the oxygen consumption. The proper oxygen concentration of the raw materials of chicken manure organic fertilizer manufacturers during the composting process is 18%. When the oxygen concentration is less than 18%, the life activities of microorganisms in a good composting process are restricted, and it is easy to cause the compost to enter an anaerobic state and produce odor.
Movable compost turner is suitable for working in open space or workshop.
Whether the materials in the production of organic fertilizer cause corrosion to the windrow compost turner-type turner is a concern for many customers. If the material causes corrosion to the windrow type of turning machine, it will shorten the service life of the turner and thrower equipment and increase the production of organic fertilizer. Cost is an uneconomical investment for enterprises.
As a professional fertilizer machine manufacturer, we will tell you clearly that the production of organic fertilizer will not cause corrosion to the hopper polishing machine. If it is not used for a long time, the equipment needs to be thoroughly cleaned, otherwise it will cause the machine to rust. This is because if the windrow composting equipment is not used for a long time, the residual materials in the machine and the water molecules in the air will combine to form a large amount of moisture, which will cause the contact part to rust after being in contact with the windrow composting equipment for a long time.
Stable operation of crawler type compost making equipment.
If customers have requirements of windrow compost turner materials, we can also customize them according to your needs. However, if stainless steel is used to make stacking type dumpers, the cost is much more expensive than ordinary ones. The operation method of using fertilizer starter to ferment sawdust and wood chips into organic fertilizer is as follows: regulate moisture, build a pile for fermentation, and overturn by fermentation. After the first turning of the pile, the temperature reached a high temperature above 56OC again, and the second turning of the pile was carried out. During the process of smashing the pile, a part of the dry material was found, and water should be sprayed on it until a suitable water star was reached. The third and fourth turns are the same as the second turn. After that, it enters the stage of large-chip fermentation, and the temperature is between 45℃ and 50℃. At this stage, the fermentation pile can be turned over 1-2 times as needed until the end of the fermentation process.
The cellulose content in sheep manure is relatively high, and the carbon to nitrogen ratio in goat feces is close to 30:1, these high molecular carbon compounds are difficult to absorb by green plants in the soil. If sheep dung directly applied to the soil, they will decompose and ferment in the soil to generate heat. It will affect the germination of seeds, the rooting of seedlings, and even the growth of plant roots. More importantly, managing the sheep manure will eliminate insect eggs and weed seeds during the fermentation process. At the same time, the sheep litter generates more organic components, which not only removes the harm, but also improves the fertility of organic fertilizer.
The 3D diagram of goat waste management for making granules designed by FFM factory.
Generally, we use sheep manure composting and fermentation. The principle of the use of sheep dung fermentation and composting is that the organic matter in the sheep dung will undergo aerobic decomposition after being piled, which will cause the temperature in the dung pile to continue to rise. High temperature can kill the eggs and many bacterial pathogens mentioned above. At the same time, the decomposition process will produce new nutrients, so that the nutrition of the organic fertilizer is balanced.
What is the Carbon and Nitrogen Ratio of Sheep Feces Fermentation?
The most important thing for composting is to carry out the reaction of microorganisms, and the carbon to nitrogen ratio that promotes the reproduction of microorganisms is best (25~35):1, and the carbon to nitrogen ratio of sheep manure is (24.98~30.88):1. In order to make sheep for better fermentation of sheep manure, some straw and straw can be added, which can not only reduce the water content of sheep manure, but also adjust the carbon-nitrogen ratio appropriately.
How to Control the Humidity of Goat Waste fermentation?
If the water content of the crushed sheep manure fertilizer is relatively low, the pile will still generate aerobic heat, but the microorganisms in the pile are difficult to reproduce (that is, the white spots produced in the pile after fermentation), so it is necessary. Artificially adjust the humidity of the compost. The suitable relative humidity for aerobic fermentation of sheep manure is 60%~65%. How do you reduce the moisture content of sheep litter? Only when the moisture content of the sheep manure pile material is controlled at 60%-65% , it can oxygen flow in the pile and the temperature rise in the pile. Because trophozoites such as worm eggs are more sensitive to temperature, generally when the temperature in the sheep dung pile rises above 50°C, the worm eggs die quickly after 15 minutes.
How to Build a groove of Sheep Litter Compost ?
Many people mistakenly believe that compost fermentation requires special fermentation tanks or piles into mountains to ferment. In fact, the compost fermentation requires a pile height of 1.5~2 meters, a width of 2~3 meters, and a length of 3 meters or more. This fermentation effect is the best. Of course, because it is aerobic fermentation, in order to have sufficient oxygen in the pile, Plastic pipes, corn stalks, and ventilated bamboo poles are inserted into the pile to allow oxygen to enter the pile. With the help of goat waste compost turner, your sheep dung wii be fermented completely and perfectly.
Control the Temperature
Although it is a good thing to increase the temperature in the pile, it is recommended to keep the temperature around 65°C. If the temperature continues to increase. On the one hand, it may cause uneven compost fermentation, and on the other hand, it will lead to excessive compost fermentation (that is, what we call ash. , At this time fertility is greatly reduced). During the composting process of goat manure, when the temperature in the pile is found to exceed 70°C (measured by a thermometer), the pile can be turned over. This will not only control the temperature of the compost, because the full exposure to oxygen in the process of turning the pile can better fermentation.
How Long is the Best Time to Ferment Goat Manure ?
Natural compost fermentation of sheep manure takes a relatively long time, which is to completely kill pathogens and improve fertility. Generally, the fermentation time is 2-3 months. High temperature in summer can shorten the time, and it can be extended in winter.
Advantages of Sheep Dung Organic Fertilizer
After a special experiment, it was found that using the fermented sheep manure for vegetable greenhouse cultivation, the permeability of the soil is stronger than those of vegetable greenhouses that use human feces. Moreover, experiments have shown that in the production of large-scale vegetables, the safety of agricultural products grown using sheep manure organic fertilizer is higher than that of agricultural products using cow manure, and better than those using chicken manure and pig manure. The data shows that under the same fertilization amount, the use of sheep manure organic fertilizer can increase the yield of vegetables by nearly 30% to 50%, and the sugar content can increase by 2 to 3 degrees.
Although sheep manure organic fertilizer contains high organic matter and can improve the soil condition very well, the fertilizer efficiency of sheep manure is relatively low, so generally nutrient organic fertilizer is only used as base fertilizer. In addition, because sheep manure organic fertilizer contains more balanced and rich nutrients for plants, but the content is not high, and the release of fertility is slow, it cannot provide nutrients in time for high-yield crops unless the amount of fertilizer is increased. For the planting of flower potted plants, the organic fertilizer of sheep manure fermented and decomposed can be used for 1-2 years without fertilization, and the nutrient content is balanced, which will not cause excessive nutrition of flowers and plants, and the release of fertilizer effect is slow and lasting, which can be long.
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