My Blog – Page 14 – Fertilizer Equipment

Advantages of Manure Fermentation Tank Equipment

High mechanization and integration, large space occupation, small installation space, no need to build a new factory on the project, and low investment cost.
The project has a high degree of automation, and one person can complete the entire fermentation process. Avoid direct contact with people and substances.
Adopt bio-bacterial high-temperature aerobic fermentation technology, use the activity of microorganisms to decompose and decompose organic matter, consume less energy, and lower operating costs.
The main body of the equipment adopts insulation design, and has auxiliary heating system and low temperature environment. Low-level equipment can operate normally to solve the influence of ambient temperature on the fermentation process.
Organic fertilizer fermentation tank ferments manure with closed environment.

The operation of the manure composting machine of in-vessel tank is very simple. The cow dung processing project of the engineering model has many processing systems, some projects have hundreds of equipment, and the requirements for on-site operators are very high. The intelligent manure comprehensive aerobic fermentation equipment adopts fully automatic intelligent control and can be turned on with only one key operation, which greatly reduces labor costs. Compared with similar technologies at home and abroad, labor cost and workload have been reduced from 60 to 70. The intelligent control system can monitor the temperature, oxygen and other data of the material during the whole process, and adjust the frequency of rotation, blow molding and oxygen supply in real time according to the feedback data to ensure a long duration of the high temperature period. Eliminate fermentation products, pathogenic bacteria and weed seeds.

Besides, our engineers have designed and produced other composting machines for manure management.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to effectively compost the pig dung from pig farms?

The pig manure turning machine is characterized by saving a lot of manpower and material resources engineering, making the scale of fertilizer production more flexible, especially suitable for converting agricultural waste, stored manure and organic household garbage into high-quality bio-organic fertilizer.

Advantages of processing machine for pig manure fermentation: The machine is equipped with a high-pressure forced oxygen supply system, which can use the oxygen at the bottom of the tank to evenly supply oxygen to the material, which is convenient for fermentation. The side of the fermentation tank is equipped with a black fixed copper sliding contact electric winding to ensure safety, reliability and durability. The advantages of the pig manure turning machine are thorough turning, long moving distance, short fermentation cycle and strong production capacity.

It is reported that the fermentation cycle is about 1 week, the distance between the pile and the pile can reach about 10 meters, and the annual production capacity can reach 10,000 to 10,000 tons. This machine is widely used in the processing of various livestock and poultry manure, straw, mushroom planting and culture materials, and domestic garbage. The pig waste turning machine has become a forklift’s response tool for turning materials, replacing labor, and is a mainstream product that affects the development trend of the composting industry. It is rapidly multiplying in the family of fertilizer machinery and equipment.

Introduction to the characteristics of the pig manure piler equipment: It adopts a four-wheel walking design, and the rotating knife shaft mounted under the frame implements the mixing, fluffing and shifting of the raw materials of the pile, which can be reversed, forwarded, and turned, and driven by one person. . It can be carried out in an open field or in a workshop. The fertilizer machine for composting pig manure produced by Fertilize Factory Machine Heavy Industry is more suitable for the process requirements and action mechanism of microbial fermentation of fresh chicken manure into fertilizer, and can effectively mix viscous chicken manure with straw powder and microbial preparations.

The pig manure turning machine also effectively prevents the generation of odorous and harmful gases such as amine gas, hydrogen sulfide, and vermicompost during the manure fermentation process. It can produce good bio-organic fertilizer and meet environmental protection requirements. During driving, the whole vehicle rides on the pre-stacked long strip of fertilizer base. The rotating knife shaft hung under the frame performs fluffing, mixing, and shifting of the fertilizer base raw materials. After the vehicle passes, it becomes a new strip. Stack pile. A major technological breakthrough of the pig manure turning machine is the integration of the crushing function of the material in the later stage of fermentation.

The scope of use of the fermentation machine of pig manure: This equipment is widely used in organic fertilizer production, livestock silage feeding, brewing, sugar making, paper making, municipal sludge treatment and the treatment and disposal of other departments of organic waste. The structure is also simple and the operation is convenient. Part of the beneficial microorganisms are used to promote the rapid composting of animal manure and other organic wastes. The unique continuous aerobic fermentation technology can quickly deodorize the organic wastes in a short time.

There are some disposal method for pig dung, you can visit the following link.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

What are the benefits of Pan Making Granules Machine？

The pan granulating machine (also known as the spherical disc) is a volumetric metering feeding equipment, which can uniformly and continuously feed the material to the next process, and can withstand a large warehouse pressure. As a fine-grained material feeding equipment, it is suitable for conveying various non-sticky materials in powder, material or small pieces, such as coal powder, cement, clinker, limestone, shale, coal stone, clay. Granular or small block materials. The angle of the granulating disc of the disc granulator adopts an integral arc structure, and the pelleting rate can reach more than 93%. The granulating disc is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly and slow down the impact force and improve the service life of the equipment.

Pan Granulator for Organic Fertilizer — Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Reinforced with multiple radiant steel plates, it is durable and never deformed. The heavy, fruity, and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the plate making pellets equipment adopts high frequency quenching, and the service life is doubled. The high-strength fiberglass reinforced plastic is anti-corrosive and durable. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Complete Crafting for Disposing Cattle Manure

People who are engaged in agriculture and breeding know that fertilization with unripe cattle waste has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

The cow dung is made into organic fertilizer, and the application effect is better, because the cow dung contains the big star nutrients needed for crop growth. Processing and utilization can not only reduce the pollution caused by cow dung to the environment, but also solve the treatment of farm manure. The problem can also be a good money-making project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow manure organic fertilizer, let’s briefly introduce it next.

Fermentation: Add organic solid wastes such as straw, wood chips, etc. with a moisture content of less than 50% to fresh cow dung, and mix them as auxiliary materials with microbial fermentation inoculants to reduce moisture, aeration and The carbon-nitrogen ratio controls the moisture content of cow dung at about 68%, which is fully decomposed, sterilized, deodorized, and fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Crushing and mixing: Ingredients are crushed and mixed. The composted materials and other additives are passed through the material crusher and horizontal mixer according to a certain proportion in the batching bin for crushing, proportioning and mixing. For granulation, an organic fertilizer granulator is used to granulate the treated cow dung.

Screening: The particles output from the granulating and forming system have certain differences in particle size and need to be screened and classified. It is recommended to be equipped with an automatic return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the pelletizer after re-pulverization, which will help improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of organic cow dung fertilizer: Organic cow dung fertilizer will also add great organic matter to your soil. By mixing this compost into the soil you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed.

You can visit the following link that can help you to read more information of our cow dung processing machine.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Stirring Tooth Making Granules Machine for Granular Production

The stirring tooth granulator adopts a new granulation process that integrates multiple functions such as rotation, spheroidization, polishing, densification, heating, and drying. The new type making granules machine adopts high-strength alloy materials, which can be used for the country and extend the life of the equipment (basically no wearing parts). The material moisture can be granulated between 30%-40%, and the output moisture is about 30%. This reduces the drying requirement of the traditional 70% moisture process and effectively reduces the production cost of organic fertilizer.

1. Adopting high-speed rotation, the material is turned at a high speed with the simplified version, the powder can be bonded under high-speed movement, and the process of mixing, granulating, spheroidizing, and densification can be realized continuously inside, so as to achieve the purpose of ball granulation. The particle shape is spherical, the size is 60.5m-5m, the granulation rate is above 98%, and the moisture content is 35%-40%. The size of the particle diameter made by new type organic fertiizer pelleting machine can be adjusted by the speed of the rotor, the lower the rotation speed, the larger the particles, the higher the rotation speed, the smaller the particles, and vice versa. 2. Use the raw materials after fermentation within the specified range for granulation processing, and break through the disc granulation. Large return material, high moisture, low strength, uneven particle size, or scorching in the air, small yield, low yield. It also saves fuel during the drying process. It breaks through the flat film granulator’s low output, difficult maintenance, difficult to clean the mold, troublesome adjustment, and brings labor-consuming and time-consuming features to users, which greatly saves energy and improves utilization. The rate has increased the profit of the enterprise. If you need to know more information of our machine, you can visit the following website. https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/ E-mail: info@fertilizerfactorymachine.com TEL: + 86 180 3757 2883

How to Correctly Maintain the Compost Turning Machine for Poultry?

During production, no one is allowed to pass by the poultry dung turning machine. Before driving, press the alarm bell and keep people away from the machine to prevent accidents.
During production, no maintenance or lubricating oil is allowed.
When the composting equipment for poultry management walk at the specified speed of the chain plate turning and throwing machine, and do not work at excessive speed.
Operators of non-chain plate turning and throwing machines are not allowed to operate without authorization. Operators are not allowed to operate the flipping machine when they drink alcohol or are unwell.
For safety reasons, all tracks of the poultry turning machine must be grounded.
When lifting and hoisting, be sure to pay attention to observation at all times to prevent the roller from being placed too low to damage the blades, and to prevent the head from being pulled too far and the hoisting shaft and bearing seat from being damaged. When part of the hoisting wire rope is broken or hairy, the wire rope should be replaced in time.

When choosing poultry compost turning machine an important consideration is the cost budget. It is required to provide necessary training to employees in the initial stage of investment. In terms of capital, it is necessary to consider whether the company has sufficient cash meteor support. In the transportation and subsequent maintenance of the equipment, the consumables of the equipment and the economic loss caused by the maintenance must be considered.

You can click the following link to know more messages.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

What should we pay attention to when buying organic fertilizer equipment?

Determine the size of the organic fertilizer equipment: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
To determine the shape of is to choose what kind of granulator is powdery, columnar, oblate or round. Commonly used equipment for granulating organic fertilizers are: rotary drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the flow of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.
Determine the configuration level of the organic fertilizer equipment, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different: generally, the high configuration should be increased, and the automatic configuration,installation device, automatic quantitative feeding device, cyclone dust removal and water dust removal.
Determine the type of fertilizer produced. It is a compound fertilizer equipment or an organic fertilizer equipment. For the same output, the organic fertilizer equipment generally takes into account the high water content and the bacteria strains are not high temperature. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
The selection of the fermentation turning machine and polishing machine The general fermentation forms include the stacking type mellowing, deep tank fermentation and so on. The fermentation method is different, and the fermentation organic fertilizer equipment is also different. Generally, the shallow trough turning machine is more suitable for the principle of aerobic fermentation.
Determine the level of environmental protection requirements. Places with low environmental protection requirements generally choose heavy dust removal and less investment in organic fertilizer equipment; places with high environmental protection requirements generally choose heavy dust removal and ink dust removal, which can meet the national air emission quality star standard.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to Prolong the Serive life of Double Roller Granulator?

The raw material enters the copper room from the hopper of the double roller extrusion granulator, and the cake-like material connected by the particles is rolled. The cake-like material enters the pulverizing device for pulverization. The pulverized mixture is filtered through a sieve and discharged from the material. Kei out of material. The reducer and motor of the kun extrusion granulator adopt flexible belt transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment of the mixing granulator. The double roller granulator is sturdy and powerful, easy to operate and stable in operation. The following content shows how to prolong the serive of double roller granulator.

Double Roller Making Granules Machine — Double roller extrusion granulator for compound fertilizer plants.

The fertilizer should use clean tap water to cool the gearbox of the granulator to prevent the cooling pipe of the cooler from being blocked, causing the lubricating oil temperature to rise and affecting the lubrication effect of the gearbox.
For the granulator, also pay attention to frequently observe the working conditions of the gearbox, such as noise, vibration, temperature rise, .If abnormal conditions are found, they should be dealt with in time.
Most of the wheel granulators are made of steel. They should be painted with anti-rust paint in winter and stored in a dry and ventilated place.
When the rubber parts of the mixing extrusion granulator are damp or stained with oil, they will age and crack, reducing their service life. So protect the rubber accessories.

You can visit this website to read more information.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to Completely Ferment the Pig Dung?

Temperature. The suitable starting temperature for fermentation should be 25℃~35℃. When the temperature of pig dung get this range, you can use the manure compsot turner to ferment the pig dung. If fermenting in winter, it is recommended to do it indoors or in a greenhouse. If it is outdoors, try to cover it with plastic film for fermentation.
Proportion. mix 200g-300g of pig dung starter and 20kg-30kg of bran powder thoroughly.
Moisture. Add the above mixture to 1 ton of organic fertilizer, and mix it again evenly (you can mix in small piles and then mix the small piles together) According to the mixing situation, add water or materials appropriately to control the water star at 40%-45%. The standard is to grasp it tightly with your hands, so that the moisture does not leak out.
Material stacking gauge touch. The process of fermentation raw materials are directly piled on the ground. The fermentation pile should not be too small. The piles with a height of 1.5 meters to 2 meters, a width of 2 meters and a length of 2 to 4 meters are better for fermentation. The top can be covered with plastic cloth, etc., without sealing, for fermentation. During the fermentation process, it should be turned over and stirred at an appropriate time, and water should be added or reduced according to the temperature, usually twice.
Color. When the material no longer heats up and becomes loose and dark brown, the pig dung is completely fermented.

Flexible Moving Composting Machine — Movable compost turner for manure composting production.

After the pig manure is drunk by the organic fertilizer starter, the fertilizer efficiency is better, the use is safer and more convenient, and the utilization rate of chemical fertilizer can also be improved. Organic fertilizer starter can not only ferment pig manure organic fertilizer, but also ferment chicken manure, sheep manure, cow manure and other livestock and poultry manure into organic fertilizer. The fermentation method is basically the same.

If you want to read more information of compost turner for pig dung, you can click this website.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

E-mail: info@fertilizerfactorymachine.com

TEL: = 86 180 3757 2883

How to Maintain the Composting Machine for Chook Dung Fermentation?

The daily maintenance of the chicken dung organic fertilizer fermentation turning machine is very important, because once we do not follow the precautions to operate at will, even small failures may cause major problems in production and use, which will affect the production of organic fertilizer. Daily maintenance method of chicken dung compost turner. The fermentation machine for chook feces should be maintained once a week when it is infrequently operated, and the organic fertilizer composting equipment should be maintained once a day when it is frequently operated.

Daily maintenance inspection (after 10 hours of work), check whether the connecting bolts, nuts and oil drain plugs are loose
Check the cotter pins at all parts, whether there is any defect in the cotter pins, and replace them in time. The cotter pins should not be replaced by anything else.
Check whether the turning tool is defective and whether the fastening bolts are loose, and if necessary, make up, tighten or replace with a new one.
Check whether the connectors of the electrical appliances are tight, whether the insulation of the wires is good, and repair or replace them if necessary.
Check whether the fastening screws of the diesel engine, gearbox, bearing seat and other parts are loose.
Clean the hardened attachments on the ground composting equipment
Check the remaining capacity of the fuel tank and water tank.
The windrow composting equipment should also pay attention to whether the tire pressure is normal.

Second, the regular maintenance method of the organic fertilizer composting machine for chook waste

After the chook dung turning machine has been working for one season, replace the gear oil of the reduction box, check the bearings of each part, disassemble and clean, apply new butter, and install it. If it is severely worn, replace it.
Remove the dust cover from the fermenting equipment, check and tighten the bolts on the transmission rods, to prevent the loosening of the bolts on the transmission rods and prevent the components from being transmitted in place and causing the wear and tear of the parts.
Remove the seat of the chook dung compost turning machine cab and the cover under the seat, and check and tighten the bolts on the drive shaft. Prevent the shaft body from tilting, twisting and scrapping due to the loosening of the bolts on the transmission shaft seat.
When using in winter, add antifreeze to the water tank. If there is no antifreeze, add warm water before the operation. After the operation, drain the water in the water tank, body, and cooler to prevent frost damage.
Check whether the electrical appliances are working normally and whether the circuit insulation performance is good, and if necessary, replace the connected wires.
It is necessary to check the tension of the drive belt regularly, adjust the tension if necessary, and check whether the belt is broken, worn or have other signs of aging, and the belt can be replaced if necessary. Check the belt running path and make sure that there is no obstruction between the other parts of the engine and the belt. After replacing the belt, the new belt should be re-adjusted after two or three weeks of use to eliminate slack.
During long-term operation of the chicken dung compost turner, the exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.

The website will help you learn more about the chook dung compost turn equipment.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

E-mail: info@fertilizerfactorymachine.com

TEL: + 86 180 3757 2883