My Blog – Page 11 – Fertilizer Equipment

Why the windrow compost turner it is better choice for composting fertilizer production?

The crawler-type windrow fermentation stacker is a kind of large-scale dumper. It has a fully hydraulic operating system, lever-type steering wheel operation, crawler walking, durable, strong power, advanced technology, large output, strong dumping ability, hydraulic lifting of the dumping drum Adjustment, high degree of automation, simple operation and easy to master. The crawler-type compost turner can effectively crush the agglomerates formed during the fermentation of raw materials. No additional crusher is needed in production, which greatly improves work efficiency and reduces costs. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

The composting turning equipment of windrow adopts a crawler drive design, which can be operated by one person. When it is working, the track straddles the strip-shaped compost pile, and the knife shaft at the lower end of the frame rotates to mix and turn the raw materials. The operation can be done not only in the open area, but also in the workshop or greenhouse.

The technology of the crawler type of windrow composting making machine is integrated with the crushing function of the material in the later stage of fermentation. With the continuous stacking of the material, the knife shaft can effectively crush the agglomerates formed during the fermentation of the raw material. No additional crusher is needed in production, which greatly improves work efficiency and reduces costs.

Commercial Crawler Type Composting Turner — Crawler type compost turner with rubber track chassis design.

1.The power is a 38-55KW vertical water-cooled diesel engine with sufficient power, high efficiency and low fuel consumption.

2.Proprietary technology for small radius steering, combined with hydraulic power balance device, although the car body is large, the steering is flexible, which is convenient for field operations.

3.All use joystick operation, flexible and simple. Adjust the distance between the pile turning shaft and the ground by hydraulic means. Prevent the stacking shaft from touching the ground.

4.The hydraulic balance technology is adopted to ensure that the stacker can automatically adjust the four-wheel balance in the convex and concave field, and improve the adaptability of the field.

5.Stack turning machines with more than 120 horsepower are customized according to user requirements.

When you require to know more information about the windrow composting equipment, you can visit the
following link.

https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/

How to oprate the pan granulating machine made by FFM factory?

The plate granulation machine is the most commonly used organic fertilizer granulation equipment in organic fertilizer granulation equipment. It has the advantages of simple operation, convenient maintenance, forced durability, etc. Below, I will explain the entire production process and flow of the organic fertilizer disc granulator in detail.

Transport the processed poultry manure directly to the raw material silo (or raw material mixer).
The livestock manure is transported to the disc homogenizer, and evenly added to the rotating disc of the disc granulator. The liquid component or an appropriate amount of water is poured through the liquid component distributor of the disc granules making equipment on the material in the disc to meet the amount of liquid phase required for ball formation. The rotating disc and the edge of the disc produce friction and centrifugal action on the material, causing the material to move in a circumferential direction, and the powder particles are rubbed against each other. And squeeze, gradually agglomerate into balls. Due to the difference in particle mass, the resulting gravity and centrifugal effect are also different, when the gravity and centrifugal effect are increased enough to overcome the friction between the particles, they will be thrown out of the disk. The smaller particles still stay in the disc of pan pelletizer and continue to agglomerate the fine powder particles.
It is transported to the organic fertilizer dryer to exchange heat with the heat from the hot blast stove.
Transport to the hot sieving process to sort the particles, and the fine particles return directly to the disc homogenizer, as the core to continue to participate in the adhesion of the particles into balls.
Transport to the organic fertilizer cooler, and cool the fertilizer through natural cold air or strong cold air.
Transported to the finished product sieving facility, the large particles are crushed by the pulverizer and then returned to the disc homogenizer to continue to participate in the ball formation.
The qualified products after screening are transported to the fertilizer machine for coating treatment.
Transport to the fully automatic packaging scale for weighing, packaging and warehousing.
Drying, cooling, and workshop dust are discharged after being treated by cyclone dust collector, labyrinth dust removal room, and wet washing to reach the standard.

When you require to know more information about the pan granulator, you can visit the following link.

https://www.fertilizerfactorymachine.com/pan-granulator/

Working Princinple and Advantages of Using Small Fermenting Machine

The small-scale composting and fermentation machine is a bar-type composting fermentation process that uses viscous materials such as livestock manure, sludge, distiller’s grains, and furfural as raw materials. It is more suitable for the mechanism and process requirements of microbial fermentation materials, and can reduce The fermentation materials are mixed with microbial preparations and straw powder. The composting and fermentation turning machine adopts the mobile turning method, which creates a good aerobic environment for the fermentation of materials. With the characteristics of this loose material, the fermented material can be heated within 24-48 hours, deodorized within three days, and become fat in about 7-10 days.

The engine is driven by a diesel engine and runs on four wheels. The power reaches the drum through the transmission system and the combined cutter. The machine has reasonable structure, strong stability and convenient operation. The key parts adopt special technology, which improves the durability and effectively reduces the failure rate.

1.The small compost turning machine adopts four-wheel walking design, which can move forward, backward and turn. It is controlled by one person. During driving, the whole vehicle is driven on long piles stacked in advance. The rotating knife shaft hung under the frame rotates, fluffs and moves the stacked materials. After the vehicle passes by, it becomes a new bar-shaped pile.

2.The composting making machine with small capacity is suitable for outdoor or work shed operation. The whole machine has a reasonable structure, good rigidity, balanced force, simple and firm, safe and stable performance, convenient operation, strong adaptability to the site, and convenient use and maintenance.

3.The composting and fermentation turning machine is designed according to the principle of aerobic fermentation, so that the fermentation bacteria have room for fully exerting their functions. Its mechanical equipment has the advantages of low investment, low energy consumption, fast fertilization, large output, saving civil engineering and a lot of manpower and material resources.

The small-scale fermentation equipment has relatively loose requirements for the working environment and can be used in outdoor open fields and work sheds. For different media, the use of different models can ensure the use effect of the fermentation stacker and achieve the expected purpose. During the working process, the materials are stirred and broken by the turning machine, and the organic matter is decomposed under aerobic conditions, which not only increases the fermentation speed, but also prevents the production of harmful and odorous gases such as hydrogen sulfide and amine gas during the fermentation process, which is beneficial to Meet environmental protection requirements and improve fertilizer utilization.

When you require to know more information about the small composting machine, you can visit the following link.

https://www.fertilizerfactorymachine.com/small-compost-turner/

Considerations for Purchase the New Type Organic Fertilizer Granules Making Machine

The first thing to be investigated is the price of the new type granules making machine.I think this is also a problem that everyone is concerned about. After all, the cost of this equipment is not low, and the prices of various manufacturers are different. After determining the model you want, according to the model, go to find the manufacturers, consult the prices of these manufacturers, and then determine your intended manufacturer. Of course, although price is a factor that everyone cares about, it is not the only basis for deciding that we buy an organic fertilizer granulator from a certain manufacturer.
Investigate the production materials of the stirring teeth pelleting machine. After selecting your intended manufacturer in one step, you must go to the manufacturer to inspect the material of the equipment on the spot. At the same time, you must also take a look at the manufacturer’s production scale. It is recommended that the scale is too small, because the after-sales service cannot be guaranteed. Closer to home, the materials examined include the materials used for the organic fertilizer granulator, the thickness of the steel plate, and whether there is abnormal noise in the operation of the equipment. You should also look at the main parts of the organic fertilizer granulator, such as the reducer and motor manufacturers, to see if they are produced by major manufacturers. Because the reducer and motor are the core components of the organic fertilizer granulator, you must pay attention to this.
On-site test machine with materials. This is the next step in the purchase of a granulating machine for organic fertilizer production, and it is also a key factor in deciding whether or not to buy it. In fact, many customers don’t care about this. We have also seen many customers who do not bring materials to test machines because of troubles, but ask manufacturers to prepare some raw materials for test machines. But have you ever thought that the materials used by the manufacturer for the test machine are processed in advance, for example, after fermentation and the addition of binders, the organic fertilizer particles produced are very beautiful and have a high forming rate. But when you buy it back and use your own materials to produce it, you will find that this is not the case. Everyone should pay more attention to this.

I believe that after the above three steps, everyone will be able to buy the organic fertilizer granulator you want. I also hope that when you buy equipment, you can ask more, choose more, and try more, so that you can find a cost-effective machine.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

What management technology can be used in the pig dung disposal system?

Our pig manure organic fertilizer making line provides organic fertilizer fermentation techniques. The conversion of pig dung to organic fertilizer is of great significance. Livestock and poultry manure is a traditional Chinese high-quality organic fertilizer. Increasing the application of organic fertilizers can reduce the amount of chemical fertilizers used, improve the soil structure, and significantly improve the quality of agricultural products. It is an important measure to promote the sustainable development of agriculture and the production of pollution-free agricultural products. It can not only effectively solve the environmental pollution problem of intensive livestock and poultry farms, prevent and control agricultural non-point source pollution, and realize clean production of animal husbandry, but also produce high-quality organic fertilizer products, promote the process of organic fertilizer industrialization, and realize the sustainable development of ecological agriculture to reach the region. The organic combination and coordinated development of “aquaculture” and “cropping industry” promotes a virtuous cycle of agricultural waste treatment and utilization.

Natural composting fermentation pig manure is piled in a fermentation tank, covered with straw, and after a long period of natural anaerobic fermentation (some up to several years), it is directly applied to the ground during the fertilization season. This method has been widely used in small farms in remote areas. The main reasons are: first, the small farm is located in a remote area, far away from residential areas, and the area is vast. Second, the natural composted and fermented fertilizer is used nearby in the small farm, not far away. However, most intensive livestock and poultry farms in China are concentrated in the suburbs of cities, very close to residential areas, and there is no large amount of land around to absorb the continuous production of pig manure.

3D Diagram of Pig Waste Disposal System — Complete pig manure disposal system for pig farms.

The drying method is to spread pig manure evenly on the field and use solar energy for natural drying. The method has low investment and low cost, but it covers a large area, has serious environmental pollution, and has a lot of fertilizer nutrient loss. It is also difficult to produce normally in rainy and snowy seasons, and it is difficult for the product to meet the requirements of harmlessness. The method is suitable for the treatment of scattered livestock and poultry manure by livestock and poultry farms, but is not suitable for intensive livestock and poultry farms to process large and concentrated livestock and poultry manure.

The direct rapid drying method is a rapid processing method that uses high-temperature hot flue gas to directly dry and sterilize pig manure, and control the moisture content of the product below the safe storage moisture. The direct rapid drying method has the advantages of rapid processing, simple operation, good product quality, free from climate restrictions and continuous production. It was widely used in the fecal treatment of intensive chicken farms in the 1990s. However, this method has high energy consumption, and improper treatment of the drying tail gas is likely to cause secondary pollution. Therefore, when the moisture content of livestock manure is high or in areas where coal resources are scarce and environmental protection requirements are high, its usability is restricted.

Biogas anaerobic fermentation method uses pig manure from livestock farms as raw materials. In the biogas fermentation device, under the condition of isolating oxygen, through the action of microorganisms, the carbon element is finally decomposed into combustible gas (biogas). The biogas anaerobic fermentation method is suitable for the treatment of liquid livestock and poultry manure from the intensive livestock and poultry farms using the water flushing (or blister) manure removal process.

The following link can help you to know more information of our pgi dung disposal system, please click it.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

What is the instllation and debugging method of double roller granulator?

The dry roll granulator is called dry granulator because it can directly compress and granulate fermented powdery materials with a moisture content of ≤5% during the granulation process. Products can be packaged directly through organic fertilizer packaging machine equipment. It eliminates the need for drying and cooling after granulation in the traditional organic fertilizer production process. So, how to install and debug the newly purchased dry roll granulator?

The working principle of the double rolling extursion pelletizer is to rely on external pressure to force the material to pass through the gap between two relatively rotating rollers, and forcibly compress it into a block. During the rolling process, the actual density of the material can increase by 1.5~ 3 times, so as to meet the specified particle strength requirement

Installation and debugging method of dry rolling granulator equipment

Installation: After the newly-purchased organic fertilizer dry-method roller granulator arrives at the factory, the granulator will be used as the main machine. It depends on the number of units and is installed in conjunction with the process flow chart. Find out the elevation and horizontal placement, and the machine frame There are ground corner holes, which can be installed on concrete (the amount of solid vibration is not large, and the concrete foundation is not required to be very firm).

Axial alignment: It has been adjusted during installation. Generally speaking, the possibility of adjustment is unlikely. When adjustment is required, tighten or loosen the glands on both sides of the passive bearing seat, thereby pushing the displacement of the eccentric sleeve and the active shaft roller Corresponding.
Press roll gap adjustment: Sometimes it is necessary to increase the output or increase the bite angle during production. At this time, the distance between the two press shafts can be increased, and the distance between the driving shaft roller and the driven shaft can be increased. The steps are as follows : Stop, remove the upper frame of the two bearing seats, adjust the adjustment plate between the two bearing seats to the required thickness. The two rollers cannot collide between the rollers, and the minimum should be kept between 0.3-1mm.
Alignment adjustment of the ball socket: The ball socket of the organic fertilizer dry roll granulator is formed by the concave socket on the main roller surface, so there are problems of axial alignment and circumferential alignment.
Axial alignment steps: loosen the 6 connecting bolts of the driven gear and the adjusting sleeve, so that the adjusting sleeve and the driven gear are slightly disengaged, because the design has considered a ball and socket adjustment, and is equipped with two adjustments Bolt, so the dislocation can be adjusted regardless of the dislocation. Because the ball socket is too small, a carton board is placed between the two rollers during adjustment. After rolling, it can be seen whether the adjustment has achieved the purpose. After alignment, 8 connecting bolts can be tightened.

When you require to know more information about the double roller pelleting equipment, you can visit the following link.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

What is the technological process of making organic fertilizer from chicken dung？

Chicken dung fertilizer stacking machine used in livestock and poultry dung, sludge waste, sugar mill filter mud, worse, sawdust and straw residue cake fermentation of organic wastes such as usual, is widely used in organic fertilizer factory, fertilizer plant, sludge stink, king and the fermentation of agaricus bisporus planting factory and rotten and removing water homework, also can be used as a biological organic fertilizer equipment fermentation. Chicken manure manure toss machine is suitable for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and moving machine. The function of this fermenting machine with multiple slots can be realized when matched with the mobile machine. The supporting fermentation device can be discharged continuously or in batches. It has the characteristics of high calibration, smooth operation, strong and durable, and even flipping.

Turning and stacking machine for chook manure is composed of transmission device, lifting device, walking device, dump device, transfer car and other main components. Motor direct drive to cycloidal needle wheel, the gear reducer via chain wheel drive to pile roller, the roller turn left wing line shaped distribution, in the fermentation tank material beautiful turn stir and backward, a pile of speed and uniform mixing effect, so as to achieve material at points of contact with air, make better fermented material. Centralized control cabinet can realize manual or automatic control function. Equipped with soft starter, low impact load when starting. The gear is strong and durable, and has certain crushing and mixing functions for materials.

How to compost the chicken dung quickly and perfectly?

1.Put the chicken feces raw material into the inlet of composting machine every day.

2. Raw materials will be stirred by the chook litter compost turning equipment to the outlet end every day, and the travel distance is the same every day.

3.After 30 days of fermentation, the chicken dung raw materials will be thoroughly decomposed and converted into organic fertilizer.

4.After a period of aerobic fermentation, finished organic fertilizer can be obtained from the export end every day, and can form the recycling fermentation treatment of fertilizer.

Warm tips: Adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermentation of organic fertilizer contains more organic matter, improve the utilization rate of organic fertilizer.

If you have any interest of our chicken dung composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Why the poultry manure composting machine is recommended?

Poultry manure stacking machine is the application of trough type compost toss equipment, according to the width of the trough, the toss machine can be customized equipment, the general trough height is about 1 meter, domestic equipment is driven by electricity, the processing capacity is below 800 square meters.

Trough type stacking machine is an organic fertilizer fermentation equipment, suitable for livestock and poultry feces, mushroom fungus, household garbage, sludge, crop straw and other organic solid industrial fermentation treatment, can also be used for feed fermentation and other fermentation treatment range. Groove type composting machine for poultry manure adopts characteristic track design, can use a multi-slot machine, which not only changes the traditional light rail flip machine low output shortcomings, but also overcomes the conventional rack, light rail drive flip machine transmission auxiliary parts of high cost shortcomings.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

How to use it ?

Groove type fermentation machine for poultry manure is currently used, the most widely, a kind of fermentation dump dump equipment, it includes walking fermentation tank, walking track, electric device, dump dump part and transfer device (also called transfer car, mainly for the use of multi tank). The working part of tilting and tossing heap adopts advanced drum drive, and there are two kinds of lifting type and non-lifting type. The lifting type is mainly used in the working situation where the width of the tank is not more than 5 meters and the depth of the dump is not more than 1.3 meters. The bearing seat of the turning pile device is fixedly connected to the turning pile frame, and the two main axes are fixedly connected to the bearing seat. Each main shaft is welded with a number of turning pile shafts arranged by a certain distance and a staggered Angle, and each turning pile shaft is welded with turning pile plate. The stack turning device is connected to the walking device by a pin shaft.

If you have any interest of our poultry manure composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/h

How to choose a proper sheep dung production plant site?

We should first choose regions with favorable conditions for cooperation in raw materials, fuel supply and product sales. Sheep manure organic fertilizer processing plant should also be close to water, good water quality, adequate power supply. The plant shall pay attention to saving land, occupying no or less farmland, the shape of the plant area and other conditions shall conform to the reasonable arrangement of the process, and reposition the appropriate development room. The factory should pay attention to the local natural environment conditions, and conduct pre-evaluation after operation, and the production area of the goat waste manufacturing factory and the construction site of the residential area should be selected at the same time. Choose a place with convenient transportation and no natural disasters such as floods and mudslides.

In the Zhengzhou FFM heavy industry, the main equipment has grinder for sheep litter, goat dung blender, making granules machine for sheep manure, and so on, do you want to invest in organic fertilizer equipment? Do you want to know what you need to prepare for investment? Welcome to call our telephone consultation, or come to the manufacturer to investigate customization.

How to improve the granulation rate of using rotary drum pelleting machine?

Drum steam granulation is a process to realize thermal granulation. The equipment by improving the temperature of the material, and increase the solubility of salt in the pelletizing water system material, so that the water required by the material granulation can be obtained under low moisture, so as to effectively reduce the heat consumption required in the drying process, improve production efficiency. Therefore, the performance of granulation is the key to the yield and quality of compound fertilizer produced by drum granulation machine. Today, let’s discuss how to improve granulation performance.

1. The main factor of pelletizing rate of organic fertilizer is the frequency and time of material rolling in pelletizing machine.

The working principle of the wet type of pelleting equipment is that the material of organic fertilizer depends on the surface tension, add the right amount of liquid phase, and disperse the material into small particles. When running at high speed, many small particles roll into a ball. In a certain time to control the correct category line, improve the ball qualified rate. In production, if the pelletizer and material friction is not at the same time, there will be these two conditions. The machine is that the machine internal smooth degree is large, so that the friction force decreases, causing the material can not roll, resulting in unable to produce finished particles. If we have this situation, we can adjust the speed of the machine and install a small copy board inside. There is another case is the machine wall internal sticky more serious, this causes uneven material particles, because the material wall will know to rise to the highest, together from the top of the top down. There are two main reasons for this situation. One is that the inside of the machine is not smooth. This situation can be solved by increasing the internal finish of the pelletizer. There is another kind of material viscosity is too high, this situation we use to change the material formula, reduce humidity, reduce viscous materials can be solved.

2.The key to make qualified finished particles by the granulation mechanism of organic fertilizer is to stabilize the material ratio.

Drum granulation production technology is to bury steam pipe in the material bed, and then install spray pipe above the material bed, under normal circumstances to provide steam heat and water. Through steam to improve the humidity and viscosity required by the material, will not cause excessive water content, reduce drying load, make water distribution evenly. If the humidity of the material is not enough, it can also be supplemented with water. If the material humidity is not uniform, it will be difficult to form a ball or affect the uneven shape of particles. It may be that the steam nozzle is not properly installed. We can increase the steam nozzle to increase the receiving area of steam to solve this problem.

3.The pelletization rate is also based on reasonable material ratio.

The material ratio referred to here mainly refers to: 1. Reasonable collocation of raw material fineness. According to the operation summary of a number of organic fertilizer manufacturers, the fineness of the whole raw material should be matched as follows: 100-60 mesh raw materials account for about 30%-40%, 60 mesh raw materials with a diameter of 1.00 account for about 35%, small particles with a diameter of 1.00-2.00 account for about 25%-30%. In principle, the finer the material, the smoother the surface of the finished particle. However, in the production process, the use of super proportion of high fineness materials is prone to some bad problems, such as often appear too large particles, irregular particles, materials stick to the wall and so on. 2. Viscous materials and dispersive materials need to be reasonably matched. In production, the proportion of viscous materials is high, and it is easy to form balls. The proportion of dispersed materials is high, and the balls agree to disperse, and the fine powder will be relatively large. In general, in the conventional formula, the proportion of sticky raw materials for low concentration fertilizer is 45%-50%, and the proportion of sticky raw materials for high concentration fertilizer is 35%-40%, which also needs to be combined with the fineness of the material. If the collocation is not good, there may be no fine powder, no particles, or particles are not round, uneven size and other problems.

4. Chemical reactions between materials should be considered in preparation.

After some materials are made up, free water can be precipitated in the production process, making material moisture exceeds the standard and hindering normal production. After some raw materials are matched, the humidity of mixed materials will be greatly reduced. In the production process, normal production cannot be realized due to a large amount of moisture absorption. Therefore, chemical reactions between materials must be considered in the formulation to achieve a reasonable match.

4. Comprehensive water content of mixed materials.

The water content of synthetic raw material has a direct effect on granulation. After mixing, some materials are mixed into mud even without steam and water, making normal production impossible. Therefore, keeping the water content of the material low is conducive to the addition of steam during granulation, thus improving the temperature and viscosity of the material, and improving the compatibility and pelletization of the material.

5. Reasonable amount of return material.

Generally qualified particles are about 55%, so the amount of material returned is higher, which directly affects the production efficiency of finished particles. The disadvantage of the drum granulator is that the finished product has less particles, more powder, and large amount of return, which affects the luster and roundness of particles. If the return amount can be controlled between 30% and 35%, the formation of large particles can be effectively controlled.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/rotary-drum-granulator/