My Blog – Page 18 – Fertilizer Equipment

What matters should be paid attention to for the first operation of organic fertilizer equipment?

If you have a new organic fertilizer manufacturing plant, you must pay attention to these things when you operate your organic fertilizer machines. And the matters needing attention for the first operation of the organic fertilizer production line equipment include the following aspects:

1) What you need to know before starting the equipment; since the various parts of the new equipment are not running-in, the equipment must be heated up for the first time when our new machine is turned on. Normally, it takes 35-45 minutes. When operating, first raise the temperature until the motor triangle belt is pulled by hand until it can be used freely, and the motor is pulled 7-10 times according to the normal working options. Then continue to heat up for about 10 minutes.

Groove Type Composter for Large Scale Composting — Groove Type Composter for Organic Fertilizer Plants

2) Adjust the temperature after starting up; we have already carried out a preliminary temperature adjustment for the new equipment before starting up. The processing of materials during the production process of the equipment is actually determined by the nature of different materials, so we are starting up After that, it is still necessary to continue to heat up, because it needs to be continuously heated in conventional production; and different temperatures need to be adjusted according to different materials.

Granulatoring Process of Organic Fertilizer Production Line

3) Matters needing attention for the normal operation of the equipment; when our newly purchased organic fertilizer equipment enters the normal operation, the temperature of the equipment must be stable and not unstable. The temperature near the vent hole and the nose should be kept at about 200℃. Under such high temperature conditions, most materials can generally be processed very well.

4) Things to pay attention to when shutting down the equipment; if we want to shut down the equipment, we first need to cut off the power supply of the main equipment, and the plug (part with wrench) on the machine head must be removed. Preheat separately before the next use.

The above are the matters needing attention for the first operation of the organic fertilizer production line. I hope it can help the friends who invest in organic fertilizer enterprises.

Compound fertilizer equipment and production line

Solid agglomerate method

The compound fertilizer production line uses monomer basic fertilizers such as: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate monoammonium phosphate, diammonium phosphate, heavy calcium, general calcium), potassium chloride (potassium sulfate), etc. as raw materials. After being crushed to a certain degree of fineness, the material is agglomerated and granulated in the rolling bed of the drum granulator (or disc granulator) through humidification and heating.

SX Equipment for Processing Compound Fertilzier

During the granulation process, it can also be rotated if possible. The drum granulator adds a small amount of phosphoric acid and ammonia to improve the granulation conditions. The granulated materials are dried, sieved, and cooled to obtain NPK compound fertilizer products. This is also one of the methods widely used in the world. The early United States, India, Japan, Thailand and other Southeast Asian countries used this method for production.

This method has a wide range of sources of raw materials, simple processing, low investment, low production cost, quick start-up, large production flexibility, simple and easy adjustment of product grade, and strong versatility. The raw materials used are solid, and the raw materials are Reliability is not strong. Because it is the secondary processing of basic fertilizers, there is almost no environmental pollution problem. Since most of the current basic fertilizers are powdery, many small and medium-sized compound fertilizer plants mostly adopt this method.

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How to use large-scale composting equipment correctly?

Why compost?

Scientific and reasonable fermentation can promote the growth of disease-resistant organic matter in the fermentation process. With the growth of microorganisms and a series of complex biochemical reactions, microorganisms produce a large number of special metabolites, such as hormones, antibiotics, and autoimmune substances. Promote the rapid growth of crops, inhibit the spread of soil diseases, and improve the ability of crops to resist disease and stress. The organic fertilizer that is not fermented not only does not have the above advantages, because the virus and bacteria carried by itself also become the main source of crop diseases.

Precautions for the process of using organic fertilizer fermentation turning machine.

1. Ensure ventilation and oxygen supply at the bottom of the fermentation platform;

2. The height of the pile covered by the farmyard manure pile is 0.8-1. 5 meters, and the pile width is 1.5-2.0 meters. The appropriate length can be determined by the amount of farmyard manure. Too small compost volume is not good for heating up fermentation and thorough decomposition.

3. If the farmyard manure is too long or there are too many straws, fresh manure should be added for adjustment during fermentation.

4. Cover the piled manure to prevent the farmyard manure on the air-dried surface from being completely fermented.

5. Naturally fermented farmyard manure needs to be adjusted accordingly before it can undergo secondary fermentation.

Tips for processing and fermentation of organic fertilizer raw materials.

(1) Ferment with weeds and crop straws (it will decompose in about 12-15 days):
Use crushed or chopped weeds and crop straws (typically 3 to 5 cm in length), which can be adjusted with 40% manure or biogas residue; 2% urea (nitrogen content 46%) or equal ratio can also be used The amount of nitrogenous fertilizer is adjusted by compound fertilizer; it can also be adjusted by adding fresh livestock and poultry manure according to the weight ratio of 3:1-4:1.

(2) Fermentation with pure feces (it will decompose in about 12-15 days):
It is advisable to add crushed (chopped) weeds and crop straws for fermentation, and adjust the compost moisture to about 55%-60%. The commonly used weight ratio is 3:14:1 for adjusting fermentation.

(3) Fermentation with manure (it will decompose in about 15 days):
After expanding the volume of the bacteria directly, evenly remove one layer in the pen, stir it, and stack it directly on the fermentation platform. Repeat the operation. If the water content is too large, add an appropriate amount of crushed to the pen. The dry excipients are adjusted.

Large Organic Fertilizer Fermentation Pot

Precautions for the first use of organic fertilizer equipment are divided into the following four points.

1. The parts of the new equipment have not run-in, and there may be stuck. When the operator uses the equipment for the first time, he needs to raise the temperature of the equipment. First, raise the temperature to the motor V-belt by hand until it is comfortable. 8- 10 times, gradually heating up, about 40-50 minutes.

2. In addition to the initial temperature adjustment, the organic fertilizer equipment needs to continue to heat up after it is turned on to add heat. At the same time, it must be adjusted to different temperatures according to different properties of materials.

3. When working normally, the temperature of the machine should be kept stable, and should not rise and fall suddenly. Near the vent hole, the temperature of the machine head should be maintained at about 200 degrees. At this temperature, most materials can be processed well.

4. When shutting down, the operator should completely cut off the power supply, and remove the parts with the wrench on the machine head, and wait for the next preheating before use.

What machines do you need to process compound fertilizer?

Introduction of the compound fertilizer production line

The compound fertilizer production line adopts the non-drying room temperature process production, one-time molding, the output is 1-2t/h, the compound fertilizer production line equipment investment is small, the effect is fast, and the economic benefit is good. The complete set of compound fertilizer equipment (click here to get) has a compact layout, scientific and reasonable flow, advanced technology, energy saving and consumption reduction, no three wastes, stable operation, reliable operation, convenient maintenance and wide raw material adaptability.

It is suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical feed, coal, metallurgy, etc., and can produce compound fertilizer of various concentrations and various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) .

Compound fertilizer equipment characteristics: Compound fertilizer equipment is suitable for the direct production of crude fiber organic wastes with a moisture content of about 30%, such as fermented livestock and poultry manure, sugar factory filter sludge, urban sludge, paper sludge, distiller’s grains, straw, and peat. It can produce pure organic fertilizer, organic and inorganic fertilizer, and biological organic fertilizer of spherical particles.

The compound fertilizer equipment has a high ball formation rate and biological bacteria survival rate. The new technology can make the ball formation rate reach more than 90-95%. The new technology of low temperature and large air volume drying in the compound fertilizer production line can make the microbial bacteria survival rate reach more than 90%.

The compound fertilizer equipment has a short process flow and low operating cost. The organic raw materials used in the process do not require pretreatment such as drying and crushing. The process flow is short and the operating cost is low. (If traditional granulation processes such as discs or drums are used, post-fermentation Organic raw materials with a moisture content of about 30% are dried to below 13%, crushed to above 80 mesh, and the amount of organic materials added cannot be greater than 30%).

What equipment is needed to produce granular organic fertilizer?

What are the common equipment for granular organic fertilizer production line?

Organic fertilizer equipment classification:

1. Crushing equipment
The new type semi–wet material crusher-vertical crusher and horizontal crusher, the internal structure has chain type and hammer type. There is no screen, even if the material is smashed out of the water, it will not be blocked.

2. Mixing equipment
Mixing mixers–including vertical mixers, horizontal mixers, dual-shaft powerful mixers, drum mixers, etc. The internal stirring structure is divided into stirring knife type, spiral type, etc. Design a suitable mixing structure according to the characteristics of the material. The discharge port is designed for cylinder control and baffle control.

3. Conveying equipment
Belt conveyors–mobile belt conveyors, fixed belt conveyors, etc., belt conveyors are economical logistics conveying equipment that is indispensable for forming a rhythmic flow line. It has strong conveying capacity, long conveying distance and simple structure. It is easy to maintain and can easily implement many features of programmed control and automatic operation.

4. Granulation equipment
Special granulator for organic fertilizer-including disc granulator, new wet granulator, round thrower, drum granulator, roller granulator, etc. According to the characteristics of raw materials, select the appropriate granulator.

5. Drying and cooling equipment
Rotary dryer-alias drum dryer, biological organic fertilizer dryer, because the temperature of organic fertilizer can not exceed 80 ° when drying, so the dryer adopts hot air drying mode.

Cooler—similar in appearance to dryer, but with different material and performance.

7. coating equipment
Particle Coating Machine–The appearance of the main machine is similar to that of the dryer and the cooler, but the internal structure is quite different. Stainless steel plate or polypropylene lining is used inside the coating machine. The whole machine includes matching powder machine and oil pump.

8. Automatic packaging equipment
Automatic weighing and packaging machine-including spiral type and DC type, single head and double head, made of stainless steel and carbon steel, customized according to the actual needs of customers.

Fellow or contact me to learn more details for your fertilizer plant.

Email: info@fertilizer-plants.com

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Do you know the five benefits of organic fertilizer?

Five benefits of organic fertilizer.

1. Provide comprehensive nutrients.

Organic fertilizer is a complete fertilizer which contains the nutrients and various beneficial elements needed by crops, and the nutrient ratio is comprehensive, which is conducive to crop absorption. Therefore, the more organic fertilizer is applied, the more beneficial the balance of soil nutrient ratio, the more beneficial the absorption and utilization of soil nutrients by crops, and the more organic fertilizer will not cause a large increase in soil nutrients and destroy soil nutrients balance.

2. Reduce nutrient fixation and improve nutrient availability

Organic fertilizers contain many organic acids, humic acids, hydroxyl and other substances. They all have strong chelating ability and can chelate with many metal elements such as manganese, aluminum, iron, etc. to form chelates, which can reduce the effect of manganese ion on crop The harm. It can also prevent aluminum and phosphorus from combining into closed storage phosphorus that is difficult to be absorbed by crops and become invalid, greatly improving the effectiveness of soil available phosphorus.

3. Promote the breeding of soil microorganisms

Organic fertilizers contain a large amount of organic matter and are a place where various microorganisms grow and breed. According to research, deep tillage combined with application of organic fertilizer, soil nitrogen-fixing bacteria nearly doubled compared with the control, fiber decomposing bacteria increased nearly twice, and other microbial communities also increased significantly, so applying organic fertilizer can greatly promote the maturation process of newly reclaimed land.

4. Improve soil fertility and water retention capacity

All organic fertilizers have strong cation substitution ability, can absorb more potassium, ammonium, magnesium, zinc and other nutrients, prevent leaching and improve soil fertility retention ability, especially decomposed organic fertilizer. obvious. In addition, organic fertilizer also has a strong buffering capacity, which can prevent acidity changes and soil compaction caused by long-term application of chemical fertilizers, improve the soil’s own stress resistance, and ensure a good soil ecological environment.

5. Accelerate the formation of soil aggregates and improve soil physical and chemical properties

Organic-inorganic aggregates are an important indicator of soil fertility. The more its content, the better the physical properties of the soil, the more fertile the soil, the stronger the soil, water, and fertilizer retention capabilities, the better the aeration performance, and the more conducive to the growth of crop roots.

How do you need to produce organic fertilizer? Follow to learn more.

How much one ton organic fertilizer production line?

How to caculate the prganic fertilizer production cost?

Speaking of the cost of a ton of organic fertilizer, take pig manure as an example: an average pig produces four catties of wet manure a day, and the purchase price of 1 ton of pig manure is US$80 including freight. After treatment, it can roughly produce 250 kg of organic fertilizer. If an organic fertilizer production line with an annual output of 20,000 tons is calculated on the basis of a 20-year service life, the cost of one ton in the past was about 400 US dollars, and now it needs 800 US dollars. Around two hundred dollars.

Examining the cost calculation, the organic fertilizer industry is a tax-free enterprise and an environmentally friendly ecological industry. The organic fertilizer market has considerable subsidies. Therefore, investment in the organic fertilizer industry is a very good choice for both the prospects and the market!

The cost and profit of one ton of sheep manure organic fertilizer or chicken manure organic fertilizer is equivalent to that of pig manure. There are two main factors affecting the cost: one is the difference in local market prices when purchasing organic fertilizer production raw materials; the other is the purchase of organic fertilizer equipment the cost of.

What are the raw materials for the production of organic fertilizer:

The raw materials are animal manure (chicken manure, cow manure, sheep manure, pig manure, etc.), urban organic waste, straw, sludge, etc. as raw materials for biological fermentation to produce organic fertilizer.

Understand the cost of organic fertilizer raw materials, and then understand the cost of purchasing organic fertilizer equipment. The equipment used in the production of organic fertilizer can be divided into two categories according to the production scale: one is to purchase a complete set of organic fertilizer equipment, establish a production workshop, and produce organic commodities in large quantities for a long time. fat. At this time, there are more than 10 kinds of equipment used, and the relative purchase cost will be higher. The advantage is that the production is more automated and the price of the commercial organic fertilizer produced is higher. Second, the raw materials for organic fertilizer production are limited, so you don’t want to invest too much, so you only need to purchase a suitable organic fertilizer fermentation equipment-a compost fermentation turner to complete daily organic fertilizer production.

Introduction of organic fertilizer fermentation equipment:

Fermentation of organic fertilizer requires the use of a turning machine (also called a turning and throwing machine), which is suitable for continuous fermentation of organic fertilizer plants. The equipment is characterized by tight structure, advanced technology, short fermentation period (7-10 days), low energy consumption and stable product quality.

With the rapid development of industry, agriculture and cities, the massive discharge of urban garbage, waste, and livestock and poultry manure from farms has brought great harm to the surrounding ecological environment and disease prevention and control work. Therefore, the use of livestock and poultry manure, domestic garbage and waste sludge to produce organic fertilizers not only beautifies the environment, but also turns waste into treasure, which is a project that the country has vigorously promoted for a long time.

After understanding the cost of producing organic fertilizer, how much does it cost to produce 1 ton of organic fertilizer? I believe everyone can calculate this problem by themselves. After all, this cost is a variable and it is different in each region.