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Which granulator is suitable for organic fertilizer processing?

Organic fertilizer granulator is one of the most important equipment in organic fertilizer equipment, which has a direct impact on the quality of organic fertilizer particles (roundness, uniformity, fertilizer and water retention performance, etc.). So, what are the differences in the granulation processes of organic fertilizer? What are the impacts on the product quality? Different granulating processes of organic fertilizer need different types of granulators, which directly affect the output, quality, appearance and price of products. It can be said that organic fertilizer granulator is the core of the whole production line.

Which granulator is suitable for organic fertilizer production?

The raw materials for making organic fertilizer come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, free manure, sludge, filter mud of sugar mill, distillery’s grains, etc. In view of different raw materials and the requirements for the improvement of product quality and product output, various organic fertilizer equipment manufacturers have developed various granulators, such as roller extrusion granulator, rotary granulator, disc granulator, new organic fertilizer granulator, new compound fertilizer granulator, flat mold granulator, ring mold granulator, etc.

First of all, let’s talk about the advantages and disadvantages of each granulator, which can give you the choice of granulator as a reference.

Small Scale Organic Fertilizer Production Line

Roller extrusion granulator.

The double roll extrusion granulator belongs to dry granulation without drying process. It has high granulation density, good fertilizer efficiency and full organic matter content. It saves the cost of buying dryer and cooler, and doesn’t need to burn coal in the later stage, which saves a large part of capital. However, the shape of extruding granulator is flat and round, so it is easy to jam when the field crop machine is sowing, and the fluidity is not very good. Therefore, if it is for the organic fertilizer produced by machine seeding farmers, this granulation process should be used carefully, and it is recommended to select compound fertilizer and compound fertilizer.

Rotary Drum Granulation equipment.

The conversion granulator is a process that has been used in compound fertilizer granulation, and can also be used to produce organic fertilizer, but the granulation rate is low. If organic inorganic organic fertilizer is produced, this process can be selected.

Disc Pelletizer.

Disc granulator is a traditional granulation process. I personally respect this kind of granulator. It has the advantages of smooth granulation, good appearance and low equipment price. The only disadvantage is the low density;. At present, people are pursuing new and new granulation methods, so the users are less and less.

Disc granulation machine for organic or compound fertilizer plants

Agitated tooth organic fertilizer granulator.

This kind of granulator is the most popular product in the market, and it is also widely favored by customers. This process has high output and smooth treatment. If the organic fertilizer throwing round machine is added, the granulation can be comparable to the disc granulation. But you need to buy a dryer, a cooler. Therefore, the price of the whole set of equipment for this process is relatively expensive.

Granulatoring Process of Organic Fertilizer Production Line

The above is the market mainstream granulation process advantages and disadvantages, see here we can choose their own granulator. So here are some suggestions for you. If your investment funds are limited or the sales market has not been opened, I suggest that you can start a production line of powdered organic fertilizer. The low price and good quality of powdered organic fertilizer equipment will help you open up your market. After the sales market is opened, the production can be increased and equipment can be purchased. It is not too late to do the pellet production line.

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How to control the fermentation temperature using different compost machines??

The effect of temperature is mainly to affect the growth of microorganisms. It is generally believed that the degradation efficiency of high temperature bacteria on organic matter is higher than that of medium temperature bacteria. In the early stage of composting, the temperature of the compost is generally close to the ambient temperature. After 1-2 days of medium temperature bacteria, the composting temperature can reach the ideal temperature of 50-65 ℃ for high-temperature bacteria After 5-6 days of composting, the harmless process can be completed.

Self Propelled Windrow Compost Turner For Sale — Self-Propelled Windrow Compost Turner For Sale

Therefore, in the process of composting, the temperature of compost should be controlled between 50 ~ 65 ℃, but it is better at 55 ~ 65 ℃, which is not easy to exceed 60 ℃. When the temperature was over 60 ℃, the growth of microorganisms began to be inhibited. Too high temperature will consume excessive organic matter and reduce the quality of compost products.

In order to achieve the effect of killing pathogens, the time for the reactor system and static ventilation stack system to be greater than 55 ℃ must be 3 days. For the compost piles system, the time when the internal temperature of the stack is greater than 55 ℃ is at least 15 days, and it is at least 3 days during the operation. For the windrow compost system, the time when the internal temperature of the piles is greater than 55 ℃ shall be at least 15 days, and the stacking shall be turned over at least 5 times during the operation.

Small scale chicken manure organic fertilizer machines

Small chicken manure organic fertilizer equipment can effectively solve the discharge pressure of rural breeding manure and make garbage become “baby”! Most people’s impression of the farm may be that it’s messy and bad, and it’s also a big accomplice of environmental pollution. But in fact, if you tear off such a label, it is a “Golden Mountain”.

Because chicken manure is organic fertilizer. Chicken manure is rich in nutrients, which is 4.1 times, 5.1 times and 1.8 times of pig manure respectively. After reading this data is not very surprising, if chicken manure is processed into organic fertilizer, then the nutritional value is very considerable. Small chicken manure organic fertilizer equipment can convert chicken manure into organic fertilizer that can be put into use!

Small Trench Compost Turning Machine — Small Scale Chicken Manure Compost Machine

Chicken manure through the organic fertilizer equipment grinding, fermentation, screening, drying, granulation, packaging and other production lines, the market sales of commercial organic fertilizer. After all, it is harmless and odorless after fermentation. This kind of chicken manure organic fertilizer is applied to greenhouses and fruit trees. Vegetables and fruits grow very well, that is, organic vegetables and fruits in the supermarket counter.

Chicken manure organic fertilizer fermentation tank

Chicken manure organic fertilizer fermentation tank is an environmental protection equipment, which utilizes the decomposition of microorganisms in nature. After 7 days of continuous aerobic fermentation in a closed fermentation tank, the organic solid waste is processed into bio organic fertilizer which can be used for crops after microbial fermentation, deodorization and decomposition.

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10 T/H new type organic fertilizer granulator in US.

In April, 2016, new type compost granulator from SHUNXIN Machinery was sent out to US. The creation limit of this machine is 10 ton for each hour, which is suitable for huge scope natural manure creation plant.

Cow Manure Fertilizer Granulating Machine

Crude materials of New-type Granulator. In general, the molecule size of materials before granulation ought to be under 200 cross sections. Also, the run of the mill crude materials contain defecation o animals and poultry (like chicken excrement, pig compost, and cow dung).straw, food waste, mushroom and parasites buildup, paper muck. channel mud from sugar treatment facility, vinasse, bean dreqs, turf thus on.

Fruit & Vegetable Waste Composting Machine

In excellence of this highlights of higher granulation rate, smooth running and long help life, this solid and strong pulverizing machine has appreciated extraordinary prevalence among the field of natural manure production. This machine from SHUNXIN Fertilizer Machinery can be utilized for crushing cycle straight forwardly in the wake of fertilizing the soil and fermentation.which spares drying measure, incredibly bringing down energy utilization ano fabricating costs. The natural manures delivered by our new sort granulator are circular, and its natural material substance can be up to 100%, accomplishing granulation with unadulterated natural issues.

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How does pig manure contain too much water? How to regulate water content in pig manure fermentation?

When pig manure is used to process organic fertilizer, water is an important parameter for organic fertilizer fermentation. When the water content of pig manure is too large, the fermentation time is long, and when the water content is too low, the temperature of pig manure can not reach the fermentation temperature. According to the situation after mixing, appropriate water or materials should be added to control the water content in 40% – 45%, that is, holding the pig manure with hands without water seepage. So how to adjust the water content in pig manure fermentation?

Microbial life activities need to constantly absorb water from the environment to maintain normal metabolism. Moreover, microorganisms can only absorb soluble nutrients, and the composting

materials softened by water absorption are easy to decompose. Therefore, appropriate moisture content is the necessary condition to maintain the optimal activity of microorganisms and the smooth progress of composting fermentation. When the water content is higher than 80%, the water molecules fill the interior of the particles and overflow to the particle gap, which reduces the pores of the reactor and increases the resistance of gas mass transfer, resulting in local anaerobic of the reactor, inhibiting the activity of aerobic microorganisms, and not conducive to the high temperature aerobic fermentation of materials.

However, the water content should not be lower than 40%. If the water content is too low, it will increase the porosity of the heap, increase the water dispersion loss, and cause water shortage in the heap, which is not conducive to the activity of microorganisms and affect the fermentation. A lot of research results show that the limit moisture content of compost is generally 60% – 80%, and the suitable moisture content is 50% – 60%.

Generally, the moisture content of composting materials (municipal solid waste and agricultural waste) can not reach the required moisture content value. In the process of composting, water, sludge, wet pig manure and other animal manure are generally used to adjust the moisture content. If the moisture content of composting material is too high, crushed crop straw, garbage, sawdust and edible fungus waste chaff can be added to adjust the moisture content.

More manure management method: https://www.fertilizer-plants.com/manure-management/

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Phone: +86 180-3757-2883

Application of dry and wet types of organic fertilizer pelletizer

In the purchase of organic fertilizer granulator, many customers are confused, facing the equipment classification do not know what kind of selection is appropriate, the following details, for reference. We often receive calls from many customers to inquire about the fertilizer related matters of the organic fertilizer granulator. It is difficult for many customers to distinguish what kind of fertilizer they need. The difference is to choose the appropriate granulation method according to the use requirements of materials. It’s just a big general term. There are subdivisions and branches under it.

It is mainly divided into dry method and wet method.

dry process

It mainly refers to the products with low moisture content. Generally, the moisture content below 10% is a zero boundary value. (there are also very few materials up to 16%, such as: some materials only contain crystal water) dry granulation produces irregular particles (such as common granular potassium fertilizer) or more commonly, small crushed stones with similar shapes. This kind of granulator has: the roller granulator, the flat mold granulator.

Organic Compost Pellets Polishing Machine

wet process

There are many kinds of equipment and methods in wet granulation for materials with moisture above 20%. Such as: disc granulation, roller granulation, new organic fertilizer granulator and agitator drum compound granulator, the particle size is between 1 mm and 6 mm.

In the organic fertilizer granulator, the energy consumption of dry granulation is lower than that of wet granulation, and it is more environmentally friendly. There is no need to dry, add water and binder, so the material properties will not be changed. This is also the advantages of dry granulation different from wet granulation. The wet granulator is widely used in organic fertilizer industry, with low cost and simple operation.

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Mobile Phone: +86 180-3757-2883

What equipment are included in small organic fertilizer production line？

Small organic fertilizer equipment production line, as the name suggests, is a small production of organic fertilizer. The output of a complete set of equipment is generally between 2000 tons and 10000 tons. The equipment involved is also semi-automatic. The following is the equipment contained in the small-scale organic fertilizer equipment production line.

1. The early fermentation and turning equipment mainly plays the role of composting fermentation and turning, which is more suitable for the composting of microbial fermentation stored manure. It can effectively mix the viscous stored feces with microbial agents and straw powder. Not only the fermentation speed is much faster, but also effectively prevent the production of hydrogen sulfide, ammonia, indole and other harmful and malodorous gases in the fermentation process, which not only meets the requirements of environmental protection, but also can produce good organic fertilizer.

2. The main function of the special crusher for organic fertilizer is to better crush the fermented materials, which can lay a solid foundation for the next program provider. Choose the organic fertilizer crusher that is suitable for your own use. Do not blindly choose, or it will not have the crushing effect, but affect the normal operation of the next process.

3. Organic fertilizer mixer is used to mix formula fertilizer and add various substances, such as nitrogen, phosphorus, potassium, humic acid, etc. Mix well and proceed to the next procedure.

4. Granulator
It mainly plays the role of granulation. The materials after mixing are evenly sent into the granulator by the conveyor for deep granulation. The granulator can produce various sizes and shapes of granules according to the local market conditions. There are many types and models of granulator. The suitable granulator can be selected according to the output and requirements of customers.

5. Dryer
It mainly plays the role of evaporating material moisture. Because the water content of granulator is relatively large in the granulation process, which can not meet the national requirements, it can not be packaged immediately after the particles are made. It is necessary to evaporate the moisture to the state meeting the national standard through the drying equipment for the next process.

6. Cooler
Due to the high temperature of the dried materials, which can not be packaged immediately, it is easy to burn the woven bags. It is necessary to quickly reduce the temperature of the materials to constant temperature through the cooler for the next process.

7. Screening machine

It mainly plays the role of classification. Due to the reasons of pelletizing rate of granulator and the existence of different sizes and particle damage after drying machine and cooling opportunity, it is necessary to distinguish the finished product particles from the defective products. The finished product particles go through the next process, and the defective products are cr

ushed again for granulation cycle.

8. Coating machine
The main function is to wrap the particles into a coat. Due to the different raw materials, the particles are also different in color, which can be wrapped into various colors.

9. Automatic packaging machine
It mainly plays the role of finished product granules, automatic bagging, weighing and sewing, saving labor.

The above is Shunxin Equipment Co., Ltd. small organic fertilizer equipment production line and approximate equipment configuration, for reference only. Please feel free to contact me for details.

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Mobile Phone: +86 180 3757 2883

How to judge whether the organic fertilizer equipment is of high quality?

We all know that the organic fertilizer equipment industry is a very promising industry with a wide range of raw materials for processing organic fertilizer. However, unlike amusement equipment, organic fertilizer equipment can be attracted by its beautiful appearance and new operation mode. The main focus of organic fertilizer equipment is the power of the equipment, the quality of the equipment, and the service life of the equipment, such as the groove type composting machine, How to choose and buy a trough type composter?

First of all, we should have a certain understanding of the product. The large motor controls the stirring teeth, and the material moves to the rear. The other two groups of small motors control the front and back and left and right movement of the shift car respectively. To buy a small-sized compost machine, you must see the motor model, manufacturer and power. Only with good motor, the slot type dumper will last longer The material is also very important. The tank type overturning and throwing machine mainly works on the fermentation wall of the track. The shifting car moves from left to right to work at the other end of the fermentation tank. The length of the fermentation tank can be determined according to the user’s site, and the number of fermentation tanks can be determined according to the output of users.

Nowadays, the material selection of organic fertilizer production equipment is similar, but even if the materials used are the same, due to the different designers and design styles of different manufacturers, the appearance and function of the organic fertilizer production equipment are very different. Therefore, if you want to determine whether the purchased organic fertilizer production equipment is better or not, choose a larger manufacturer Purchase is better, after all, large manufacturers are good in material selection and design.

When purchasing equipment, customers had better go to the manufacturer for on-the-spot investigation and try to select the large-scale organic fertilizer equipment manufacturer. Usually, the large-scale manufacturers survive after market elimination and can develop to a certain scale. Their product quality, after-sales and integrity are relatively trustworthy. I hope all buyers will keep their eyes open when buying equipment.

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Common problems and solutions of manure fermentation organic fertilizer equipment.

Why compost manure?

With the rapid development of poultry farms, qualified large-scale poultry farms are equipped with complete sets of equipment for organic fertilizer production. The production of organic fertilizer from poultry manure through fecal fermentation equipment plays a huge role in promoting the combination of agriculture and animal husbandry and developing ecological agriculture.
The harmless and resource utilization of feces generally adopts aerobic high temperature fermentation to produce organic fertilizer. After inoculating the feces with microorganisms, and then using organic fertilizer fermentation equipment for turning and turning, some problems are often encountered, such as the feces can not be fermented, or the fermentation maturity is not good, or the cycle time is long, etc SX collected and sorted out some common problems in the process of fermentation, such as fecal fermentation did not heat up, bad smell and other common problems encountered in the fermentation process.

The solutions of manure fermentation organic fertilizer equipment.

Common problems and Solutions of Manure Fermentation

The whole fermentation process includes the pre mixing of raw materials, auxiliary materials and microbial agent ingredients before fermentation and the regular turning of materials during fermentation. The necessary equipment includes raw material batching machine, auxiliary material batching machine, strain connecting machine, organic fertilizer mixer, and organic fertilizer fermentation and stacking equipment. According to the output, different types of equipment, fertilizer formula, site planning and production scheme are matched , technical guidance.

If you want to set up an organic fertilizer plant, you can contact me.

Email: info@fertilizer-plants.com

How to deal with cow dung? Cattle manure treatment technology suitable for large scale farms.

Cow dung management.

It is a headache to mention the cow dung of the farm. It not only pollutes the environment, but also seriously affects the living environment of the residents. In fact, cow dung contains a lot of nutrients needed for crop growth. It is an ideal project to make cow manure into organic fertilizer by adding biological bacteria. The output of a cow manure is about 40 kg per day. It is very suitable to build a small organic fertilizer production line for a 500 head cattle farm.

How to deal with the cow dung in the cattle farm and the technological principle of the cow manure treatment in the cattle farm.

Fermentation.

The cow dung is collected, mixed with hay and rotten silage to make compost. Biological bacteria are added into the compost to make it ferment. In the fermentation process, the tipper is used to fully ferment the cow dung. The tank tipper is very suitable for the early fermentation of cow manure, and the fermentation is uniform.

The ingredients are crushed and mixed.

The composted materials, inorganic fertilizers such as N, P, K, and other additives are crushed, proportioned and mixed by material crusher and horizontal pulverizer according to a certain proportion.

A new type organic fertilizer granulator is used for granulation.

In order to get cow dung fertilizer pellets, you can use this new type organic fertilizer granulator. It can help you to get organic fertilizer granules from cow manure. (how to get dairy manure fertilizer?)

Fertilizer screening process.

The screening and return system of the granulator output from the granulation molding system has a certain difference in material diameter, which requires screening and classification. The selected rotary screen requires small vibration, low noise, convenient screen change, and is equipped with screen surface cleaning device. It is recommended to equip with an automatic return system to screen unqualified particles, which are transported by belt elevator, crushed again and sent to the granulator Granulation is helpful to improve the continuous operation capacity of the production line.

Cow dung fertilizer drying and cooling.

The organic fertilizer dryer is used to further remove moisture from the screened particles to meet the standard requirements of moisture content of organic fertilizer. The cooling machine is used to cool the granular materials, which is helpful for the storage and quality assurance of particles.

manure rotary dryer machine in organic fertilizer production line — Manure rotary dryer machine in organic fertilizer production line

Fertilizer packing.

After being packaged and cooled, the granular materials are transported to the finished product warehouse by the Gladiator elevator, and the granular materials are quantitatively weighed and packaged by the automatic packing scale.

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