Best Fertiizer Granulator – Double Roller Extrusion Granulator

Applicable raw materials for roller extrusion granulator

Common materials: ammonium chloride, potassium chloride, ammonium bicarbonate, potassium sulfate, ammonium sulfate, ammonium phosphate, calcium powder, calcium nitrate, ammonium bicarbonate, potassium fertilizer, urea, phosphorus nitrate, monoammonium phosphate, diammonium phosphate, etc.

Non-fertilizer materials include: carbon powder, fly ash, rare earth, deicing agent, graphite powder, lignin, bentonite, gypsum powder, etc.

Double Roll Extrusion Granulator Structure

Double roller granulator This machine is produced by non-drying process, granulated at room temperature, and formed at one time. It has the characteristics of less investment, quick results and good economic benefits. The structure of this machine adopts the integration of granulation, forming and screening, so that it has the characteristics of beautiful appearance, simple operation and low energy consumption. The main components are made of a new type of metal with anti-corrosion, wear-resistant and impact-resistant characteristics. This extrusion granulator has compact structure, good stability, good sealing, low noise, and convenient operation and maintenance. These advantages of double roller granulation machine attract fertilizer suppliers to buy it.

Double Roller Making Granules Machine
Double roller extrusion granulator for compound fertilizer plants.

Working principle of roller extrusion granulator

The motor drives the pulley, and the transmission belt is transmitted to a pair of two high-pressure rollers with a sliding form shell through a reducer to do relative work. The two rollers of the uniaxial extruder are interacted by a set of split gears, and the two rollers of the biaxial extruder are directly driven by two output shafts on a special reducer to achieve extrusion molding. Purpose. During production, the raw material enters from the hopper, is relatively extruded by the high-pressure roller body, and flows to the crushing and forming studio at the lower part of the roller body after demoulding. The power of crushing and forming is driven by the sprocket of the active pressure roller shaft through the chain transmission to a pair of crushing rollers for relative motion. After crushing and screening in the working room, the finished particles pass through the screen to the discharge trough and flow out of the machine. This is the whole working process of roller granualtor.

Reference data of finished pellets for test machine

The finished pellets of the double-roll extrusion granulator is between 3mm and 15mm, and the compound fertilizer raw materials such as ammonium chloride use more 4mm to 5mm finished granules, which meets the market demand. For granulation of other toner or special materials, 8mm or 10mm granules are more suitable. For potash fertilizers and other materials that do not require round particles, relatively irregular abrasive tools are used for production, and the finished products meet market demand. The relative output of the roller extrusion granulator is between 1 ton and 1.5 tons per hour, between 1.5 tons and 2 tons per hour, the material balling rate is about 85%, and the moisture content of the compound fertilizer material is generally 2% to 8 %, the moisture content of special materials may be controlled below 20%, which needs to be obtained according to the test machine data. The parameters corresponding to each model of the roller extrusion granulator are: roll skin Φ150mm*220mm, power 15kw, roll skin Φ150mm*300mm, power 18.5kw, roll skin Φ186mm*300mm, power 22kw, and the particle strength is generally 6N to 20N (Break pressure) between. If specific data is needed, materials can be sent to the factory for free test run. Click here to know more about roller extrusion pelletizer

Configuration and selection of supporting machines for the production line

When large-scale double roller fertilizer granulation is required, matching machines need to be available, such as automatic batching system, material mixer, material conveyor, drum screening machine, automatic packaging machine and other corresponding machines for mutual production, and a small compound fertilizer manufacture plant can be built. According to the corresponding output, increase the number of roller extrusion granulators for coordinated production. When a single output is produced, the automatic batching system can be replaced with a simple silo, and the corresponding material mixer can also be used optionally. If you want to learn details, please visit https://fertilizerequipmentmanufacturer.com/fertilizer-roller-extrusion-granulation-line/

Chicken Manure Organic Fertilizer Fermentation Technology

1. Preparation before composting chicken manure

During chicken droppings composting , it is advisable to choose fresh chicken manure (old chicken manure needs to add some fresh chicken manure), prepare 2-3 cm straw (straw, wheat straw, corn stalks, sawdust, rice husk), etc., if choosing to add sawdust or rice husk, It is recommended to add a part of straw cut into 2-3 cm. The function of the straw is to adjust the carbon-nitrogen ratio, to keep the material pile loose, and to adjust the moisture.

Materials used in chicken manure fertilizer making
Materials used in chicken manure fertilizer making

Control the humidity of the material between 50% and 60%, and the judgment standard is to grasp the water, but not to drip. Farmers should not worry about the carbon-to-nitrogen ratio. It is not accurate to calculate the carbon-to-nitrogen ratio by yourself. It is recommended that the amount of straw added is 20%-30% of the chicken manure. Click here to know more

2. Mixing

Fermentation bacteria is  the key to better fermentation of chicken litter. Generally, 500 grams of fermentation bacteria can ferment dry chicken manure (2 tons), then add 400-600 kg of straw, and then add a certain amount of water (maintain 50% water), That is, 500 grams of fermentation agent ferment 3-4 tons of materials. And SX fertilizer mixing equipment can help you mix them evenly.

Chicken manure composting machine for sale
Chicken manure composting machine for sale

3. Fermentation process

  • Composting: Pile the material into a width of 1.5-3 meters or more and a height of more than 1 meter. It should be raised in winter without covering the film (it needs to be covered when there is a lot of rain). Aerobic fermentation requires air circulation and loose materials.
  • Turning: turn over when the temperature in the pile reaches 55 degrees, usually every 3-4 days, if the temperature is too high, you can drill holes for heat dissipation. Here, SX cxan provide you with suitable equipment for chicken waste composting.
  • Successful decomposing signs: generally within 10-20 days, the temperature in the pile drops to 45 degrees, and the temperature does not rise any more. The material is loose and has no odor (may have the smell of ammonia), and some materials grow white hyphae. , indicating that the fermentation has been successful.

The key to successful fermentation of chicken crap is fermentation bacteria, material looseness and moisture control. If you need more details of chicken manure fermentation, you can check https://fertilizerequipmentmanufacturer.com/chicken-manure-composting-system/

How Disc Granulator Works To Make Fertilizer Pellets

The disc granulator has the characteristics of high granulation rate, simple layout, favorable price and convenient maintenance. After the material is crushed in the pulverizer and mixed in the mixer after being metered, it is conveyed by the belt conveyor to the top of the disc granulator, and then fed into the disc in a quantitative manner. The material in the disc is bonded by the sprayed adhesive, wrapped into granules, and rolled in the disc with the transformation of the disc and gradually grows up. Because the disk has the ability to automatically classify during rotating, the large particles float on the top and are discharged one after another from the bottom of the disk, and the small particles continue to bond with the newly added material in the disk and roll and grow. until removed. Click here to know more

Details of pan pellet making machine
Details of pan pellet making machine

The inclination of the disc must not be less than the natural angle of repose of the mixture, otherwise the material will stick to the chassis and rotate with the disc. Usually 45° is the original inclination value. It can be adjusted between 45°- 60° as required. The commonly used binder for disc granulation is sulfuric acid or phosphoric acid. The concentration of sulfuric acid is usually 50%. The amount used is about 50ks of 98% sulfuric acid for each ton of fertilizer pellets manufacturing.
The disc granulator consists of a tray and a support frame with adjustable inclination and rotation speed. The quality of disc granulation mainly depends on the description and operation of the disc granulator, such as the inclination angle of the granulator, the rotation speed, the diameter of the disc, the concentration of the binder, the dosage, the feeding and discharging method, etc. Usually the diameter of the disc is 1.6-22m, the inclination angle is 45°-60°, and the rotation speed is 28r/min


The granulation of the disc granulator is very uniform, the return material is very low, and the production capacity is large. A disc granulator can produce 1-6 tons of products per hour. The disadvantage is that the material cannot be pretreated, and the dust and smoke pollution is more serious, which is mainly due to the relatively large opening of its own. If you want to learn more about pan granulation, you can visit https://fertilizerequipmentmanufacturer.com/fertilizer-granulator-machine/disc-granulator-machine/

Why Disc Granulation Line Is Recommended In Fertilizer Making

How does the disc granulation line granulate organic fertilizer? With the development of environmental protection and organic agriculture, the use of organic waste to produce organic fertilizer through biological fermentation has developed rapidly in my country, making organic waste treatment and sale of harmless and resourceful change. However, most of the organic fertilizers obtained by biological fermentation are coarse powder or irregular small pieces, which are very inconvenient to use, especially unfavorable for large-area machine spreading.

Disc granulation system for fertilizer making
Disc granulation system for fertilizer making

Spherical granular organic fertilizer making from the coarse powder or irregular small block organic fertilizer obtained by biological fermentation is the key to solve the problem of promoting the use of organic fertilizer in large areas. At the same time, in order to avoid uneven fertilizer effect when making grains , these raw materials will be crushed, stirred, and added with NPK, etc., which can not only increase the nutrients of organic fertilizers, but also distribute these nutrients evenly and consistently to each particle; Here, SX pan granulation line can perfectly finish the above processes.

Next, I will explain to you how to compress and granulate organic fertilizers: the coarse powder or irregular small pieces of organic fertilizer after biological fermentation are characterized by high moisture (30~40%), loose The bulk density is 0.3~0.4t/m3), and there are many fibers. The existing coarse powder or irregular small block organic fertilizer after biological fermentation is made into spherical granules. Click here to learn more

Pan granulator for organic fertilizer production
Pan granulator for organic fertilizer production

Pan Granules Production Line Technology:

First of all, these organic fertilizers are decomposed into small molecular substances that can be directly absorbed and utilized by plants. During the fermentation period, the organic fertilizer fermentation machine needs to be continuously turned over to avoid insufficient supply of internal oxygen, and even produce anaerobic reaction to affect the rate of decomposing; the decomposing is completed. After that, the organic materials and the medium and trace elements to be added are pulverized evenly, and then sent to the automatic batching system.

There is a conveyor belt under the batching system to transport the material to the horizontal mixer at a uniform speed, and then enter the next granulation link after mixing evenly;

The use of fertilizer disc granulation making machine to condense chemical components and organic fertilizers can avoid nutrient differentiation in the later transportation process. At the same time, granulated fertilizer is more conducive to storage and transportation, which is also in line with the future development trend of fertilizer market and is suitable for mechanized fertilization; granulation After that, drying and cooling are carried out, so as to link packaging and transportation to realize automatic continuous production. After the granulation process is completed, the new fertilizer manufacturers can carry out screening, coating and other processes according to their own needs to further improve the economic value of commodities. If you need more details, you can visit https://fertilizerequipmentmanufacturer.com/fertilizer-pan-granulation-line/

Ways To Use The Poultry Manure Composting Machine

The poultry manure composting machine will give you a cost-effective strategy to produce compost out of poultry manure. This machine speeds up the aerobic composting time to help you spend less money and then sell on more compost and fertilizer. Without the machine, it takes quite a long time to produce the compost, thus it really pays to purchase a composting machine. Continue reading to understand the advantages of employing a composting machine.

Upon having your compost you can sell the compost or you can transform it into fertilizer. Fertilizer is very popular at the moment and is particularly a wonderful time to get started on producing poultry manure fertilizer because the cost of it keeps increasing. Since the price of the fertilizer is on the rise you must start producing it so you can earn more money.

There are numerous benefits to buying this machine as well as the pricing is very economical. You get a lot for your investment and the machine will produce plenty of compost for you. The equipment turns the compost over so it ferments faster and then you can start producing the fertilizer.

The compost must be converted into pellets and once the compost is changed into pellets {you will end up having quality fertilizer. Fertilizer is indeed popular now and everybody is going to want to purchase it, therefore, you won’t need to worry about difficulties with the inability to sell this product. There is a great deal of choices and you ought to invest some time and choose the appliance for poultry manure processing that will be the ideal for your requirements.

Fertilizer is commonly used to produce crops grow better and there exists a shortage of it at this time. So when you are making your own you realize it will be easy to sell it since there is this sort of huge requirement for it. There are plenty of individuals who need fertilizer at this time and it is an excellent product to make.

Movable compost turner ferment the poultry manure effectively and flexibly.
Movable compost turner ferment the poultry manure effectively and flexibly.

The professional poultry litter composter is going to take the manure and turn it into fertilizer without difficulty. The cost of the machine is reasonable and it will be exported to any country therefore you won’t possess any problems receiving the machine. The manufacturer can help you every step of the way. They can help you pick a machine and they can support you with the installation and training as well. In addition they can offer you great after-sales service if you need the help of them in the future.

The equipment is easy to use so you won’t need a lot of workers to operate the equipment either. The appliance is made from the best steel and the components are also very high quality. The device was designed to last so you won’t need to spend a lot of time repairing the appliance. Click here for more information about poultry manure composting

This compost machine an help you process all of your current poultry manure so you can quickly change it into compost and then make money. If you want to earn money selling fertilizer the compost machine is a good choice. And you can get it from https://fertilizerequipmentmanufacturer.com/poultry-manure-composting-process/

Common Methods For Cow Dung Treatment

With the development of cow breeding industry, cattle littter dispoal has been a difficulty for farm owners. There are two methods are commonly used by them for cow waste management.

Build a digester

In recent years, through the construction of biogas digesters to treat cow dung, it not only solves the fuel source of the masses, but also makes the cow dung fully decomposed. The residue and liquid of biogas are good organic fertilizers, which can improve the yield and quality of fruits and vegetables.

Cow dung organic fertilizer making system for sale
Cow dung organic fertilizer making system for sale

Converting cow crap into organic fertilizer

Dry cow dung contains 10%–20% crude protein, 1%–3% crude fat, 20%–30% nitrogen-free extract, 15%–30% crude fiber, so it has high nutrients. Organic fertilizer produced by cow dung compost  can loosen soil, improve soil compaction, chelate trace elements in the soil, and improve soil fertility. Click here for concrete process of cow dung organic fertilizer production

Using cow dung as raw material to produce organic fertilizer has characteristics of low cost, relatively stable quality and large market sales space. However, the traditional method of composting not only has a slow fermentation speed, but also cannot make the cow dung fully decomposed. After being applied to the farmland, “secondary fermentation” is prone to occur, resulting in the phenomenon of burning roots and seedlings. Here, you need a organic fertilizer composting machine. It will turn cow litter regularly to facilitate aerobic fermentation. In 15 to 20 days, it can help you finish the deodorization, fermentation, insecticide and sterilization of cow dung. The fermented organic fertilizer has good fertilizer efficiency, is safe and convenient to use, will not cause burning of roots and seedlings, and can also improve soil fertility and improve the utilization rate of cattle manure.

How to compost cow dung manure
How to compost cow dung manure

Through the above comparison, we can clearly understand that the value of cow dung organic fertilizer is much higher than that of untreated raw cow dung. So making cow dung into organic fertilizer is an good choice for you. If you need more details, you can check https://fertilizerequipmentmanufacturer.com/cow-dung-fertilizer-machine/

Process of High Quality Bio Fertilizer Manufacturing

There are a large number of beneficial microorganisms in bio-organic fertilizers, which can decompose organic matter in the soil, increase the aggregate structure of the soil, and improve the soil composition. Microbes multiply very fast in the soil, they are like an invisible web, intricate and intricate. After the microbial cells die, many tiny pipes are left in the soil. These tiny pipes not only increase the air permeability of the soil, but also make the soil fluffy and soft, and the nutrients and water are not easily lost, which increases the soil water storage and fertilization. Ability to avoid and eliminate soil compaction. So many people start investing in bio fertilizer making plant.
The beneficial microorganisms in the bio-organic fertilizer can also inhibit the reproduction of harmful bacteria, so that we can use less pesticides. If applied for many years, it can effectively inhibit soil harmful organisms, save labor, money, and no pollution.

Bio organic fertilizer making process
Bio organic fertilizer making process

However, when using the bio-organic fertilizer production line to make fertilizer, it must be thoroughly fermented and decomposed, so that the pathogenic bacteria and eggs in poultry manure such as cow dung, pig manure and chicken manure can be effectively eliminated, and the nutrients in the manure can also be decomposed into small molecular substances that can be directly absored and utilized by plant . The specific bio-organic fertilizer manufacturing technologies is as follows:
1. Adjust the initial moisture content of the bio-organic fertilizer fermentation material to about 60%. When the humidity is too high, straw, slag, cake, etc. can be added. The fermentation inoculum can be fully mixed with fine powder materials such as rice bran in advance and then scattered on the surface of the fermentation material pile. If the particle size of the auxiliary materials is too long or too large, it may wind up the turning gear of the bio fertilizer turning equipment in the later stage, causing turning over. Problems such as uneven heap or reduced work efficiency can be crushed with the help of special crushing equipment for straw.
2. During bio fertilizer fermentation, the temperature is controlled between 50~70°C and maintained for at least 7~10 days. This temperature refers to the temperature in the mid-temperature stage of bio-organic fertilizer fermentation. When the temperature of the heap continues to rise, it is necessary to use the bio-organic fertilizer turner to turn the heap, which can not only control the internal temperature, but also speed up the heap. Body water evaporates quickly. This is also an effective method to increase the internal porosity and avoid the anaerobic reaction of hypoxia to produce odor. Turn the heap every 2 to 3 days. The specific temperature of the heap is used as the standard. When the temperature begins to drop and continues to drop, stop turning the heap and let it stand for about a week to decompose before fertilizing. Click here to know more about bio fertilizer production

Equipment for bio fertilizer composting
Equipment for bio fertilizer composting

3. After composting, in order to increase the nutrient content of the bio-organic fertilizer and improve the commerciality, a certain amount of N, P, and K can be added, and after mixing evenly with a horizontal mixer, granulation is carried out, so that the nutrients can be locked evenly and consistently. Among the particles, the phenomenon of uneven distribution is avoided. When the output is small, the dry granulator can be used for granulation, the granulation effect is good, the hardness is moderate, and the drying and cooling links can be omitted in the later stage; when the output is large, the SX rotary drum granulator can be used for granulation. granules, the ball formation rate is as high as 90%.
4. After granulation, screener and coater are used to further improve the appearance of the product. The particle size is consistent and the appearance is glossy, which attracts the attention of consumers. The higher the “face value” and “quality” of organic fertilizers, the higher the performance of the product, and the price will naturally increase. higher.
5. Packaging, the finished organic fertilizers are packaged in bags using a quantitative weighing packaging machine, and then they can be sold.

If you are interested in bio fertilizer making, you can check https://fertilizerequipmentmanufacturer.com/rotary-drum-granulator-machine/ for more details

How To Dispose of Animal Waste

Regarding the issue of livestock and poultry manure resources, General Secretary Xi Jinping said: Accelerating the disposal and recycling of livestock and poultry breeding waste is related to the production and living environment of more than 600 million rural residents, related to the rural energy revolution, and whether it can continuously improve soil fertility and manage agricultural aspects. Source pollution is a great deed that benefits the country and the people in the long run.

Cow dung for making organic fertilizer
Cow dung for making organic fertilizer

Han Changfu pointed out that at present, five major actions have been carried out for rural environmental protection, namely, livestock and poultry manure control actions, fruit and vegetable tea organic fertilizers to replace chemical fertilizers, straw treatment actions in Northeast China, aquatic organisms protection actions focusing on the Yangtze River, and agricultural film. Recycling action.

In the livestock and poultry manure control action, Han Changfu said that our goal is: “After five years of hard work, the manure of large-scale farms across the country can be used in a harmless and resourceful manner.

We must conscientiously implement the spirit of General Secretary Xi Jinping’s important speech, and resolutely complete the hard task of resource utilization of livestock and poultry manure with more solid, powerful and effective actions, and provide strong support for the modernization of agriculture and rural areas and the construction of a beautiful China.
So how to make reasonable use of livestock and poultry manure? It is a good choice to use organic fertilizer equipment to make organic fertilizer from livestock and poultry manure. The following are the detailed steps:

First, the organic materials such as livestock and poultry manure and crop straw are fully fermented and decomposed, and then the fermented and decomposed materials are further processed and made into pellets, which are convenient for use and storage. Click here to know more

The following equipment will be used in animal manure fertilizer making:

1. Fermentation  and compost equipment: There are many types of fermentation stackers, chain plate stacker, trough stacker, mobile stacker, crawler stacker, forklift stacker, you can do it by yourself choose, you can also consult us, we will recommend the appropriate model equipment for you.

2. Pulverizing equipment: new semi-wet material pulverizer, vertical pulverizer and horizontal pulverizer, the internal structure has chain type and hammer type. Even if the material is pulled out of the water and crushed, it will not block.

3. Mixing equipment: including vertical mixer, horizontal mixer, double shaft mixer, drum mixer, etc. The internal stirring structure is divided into stirring blade type, spiral type and so on.
Design a suitable stirring structure according to the characteristics of the material. The discharge port is designed for cylinder control and baffle control.

4. Conveying equipment: belt conveyor, mobile belt conveyor, fixed belt conveyor, etc. Belt conveyor is an indispensable economical logistics conveying equipment to form a rhythmic assembly line. It has strong conveying capacity and conveying distance. It has the advantages of long distance, simple structure, easy maintenance, and convenient implementation of programmed control and automatic operation.

5. Granulation making equipment: special granulator for organic fertilizer – including disc granulator, new type of organic fertilizer granulator, rounder, drum granulator, etc. According to the characteristics of raw materials, choose the appropriate granulator.

Complete animal manure processing machines
Complete animal manure processing machines

6. Drying and cooling equipment: rotary dryer, biological organic fertilizer dryer, because the temperature of organic fertilizer cannot exceed 80°, so our dryer adopts hot air drying mode.

7. Cooler: Similar in appearance to the dryer, but different in material and performance.

8. Coating equipment: Particle coating machine – the main body is similar in appearance to the dryer and cooler, but the internal structure is very different. The inside of the coating machine is made of stainless steel plate or polypropylene lining.

9. Automatic packaging equipment: automatic metering packaging machine – including single head and double head, materials are stainless steel and carbon steel, and can customize according to the actual needs of customers.

If you are worried about animal manure disposal, you can check https://fertilizerequipmentmanufacturer.com/how-to-manage-poultry-waste/ for quality equipment.

How To Make Organic Fertilizer At A Low Cost

The use of animal manure to process organic fertilizer is a new industry. Such industries are supported by national policies, sought after by market funds, and their products are welcomed by growers. Such hot products are divided into  powder organic fertilizer production lines and granular organic fertilizer production lines. Whether it is powder or granule, it is divided into three categories according to the output: large, medium and small organic fertilizer production lines. Today, I will talk about the powder organic fertilizer making line in detail.

Process for making powdery organic fertilizer production line
Process for making powdery organic fertilizer production line

The powder organic fertilizer preparation line has the advantages of simple equipment and process, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the pre-process of granular organic fertilizer production line, the process of powder organic fertilizer production line is simply crushing, fermentation and packaging. The organic fertilizer fermentation equipment used in this set of organic fertilizer production lines is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and thorough decomposing. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and Solid organic matter, such as crop straw, straw, pine husk, peanut husk, rice bran, sawn wood, leaves, mushroom leftovers, medicinal residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and The crude fiber is rapidly heated, deodorized, sterilized and decomposed. Constant temperature control for about 15 days can completely kill viruses, germs, insect eggs, and weed seeds, and achieve harmless treatment, so as to effectively curb the occurrence of soil diseases and insect pests and reduce the amount of pesticides. Click here to learn more

For such a simple powder organic fertilizer production procedure. There are many raw materials available for making powdered organic fertilizer. Livestock and poultry manure, domestic garbage, Chinese medicine residue, sludge, etc. SX provides free organic fertilizer technology and plant planning, equipment installation, technical guidance, and complete after-sales service. Equipment required for powdered organic fertilizers turners, screening machines, pulverizers, silos, packaging machines. It can also be designed for you according to your capital, space, and degree of automation. tens of thousands. Hundreds of thousands can do it. If you want to invest tens of thousands of yuan to make powdered organic fertilizer, you only need a compost turner to work. Generally, there are two types of compost turners; ground walking compost turners and trench compost turners. The ground walking type compost turner uses diesel oil, which requires a full-time driver to operate, and does not require civil construction. It can be used directly after delivery. The trough type compost turner has a small footprint, a large workload, energy saving and environmental protection, high automation performance, remote control and manual control, and one machine with multiple troughs.

The main product form of the powder organic fertilizer production line is presented in powder form, and the active ingredients account for more than 90%. It is a high-quality organic fertilizer. If you are interested in it, you can check https://fertilizerequipmentmanufacturer.com/powdery-organic-fertilizer-production-line/ to learn more

Things You Must Know In Cow Dung Organic Fertilizer Making

What you need to pay attention to in the production process of cow dung organic fertilizer:
First of all, the location of the cow dung organic fertilizer plant is very critical. It is close to the raw materials. The raw materials of organic fertilizers are generally obtained locally. If the supply of raw materials is guaranteed through long-term transportation, the cost will increase a lot.

Cow dung fertilizer making process
Cow dung fertilizer making process

After the cow dung enters the fermentation tank and starts to ferment, it is necessary to observe the moisture and temperature of the cow dung at any time during the fermentation, control the changes of the raw materials in time, and make timely treatment. Use the organic fertilizer fermentation turning machine to turn the heap to ensure the uniform and full fermentation of the cow dung. Fermentation bacteria can be added during fermentation to speed up the aerobic fermentation, but it is not recommended to add other biological bacteria during this period, because the temperature of the material is very high during fermentation, and many beneficial bacteria cannot withstand high temperatures. Click here to know more
After the cow dung is fermented, it is sent by the conveyor to the forklift silo for use. This silo is generally equipped with a speed regulation function, which can well control the feeding speed of the rear lingering equipment. After coming out of the silo, it enters the mixer. At this time, some auxiliary materials can be added to the raw materials. Generally, we recommend designing two mixers, one for mixing and one for discharging. After the material is stirred evenly, it need to be crushed. The organic fertilizer crusher is not the same as the general crusher. Since we need the material to maintain a certain amount of moisture, the crusher should use a semi-wet material crusher. 20%-50%, fully capable of crushing our organic fertilizer raw materials.

Granulation affects the forming effect of the entire cow dung fertilizer production line, so the choice of granulator is very important. According to the different raw materials, the models we want to use are also different. For example, we use cow dung as the raw material of organic fertilizer, and add some other organic substances (straw, sawdust, etc.) appropriately, we reommend you use organic fertilizert stirring teeth granulator, this model uses the match between the stirring teeth and the cylinder wall to force the fertilizer material into granules, and it is better for some livestock and poultry manures with relatively thick fibers.
Another thing to pay attention to is drying. We all know that organic fertilizer needs to add certain biological bacteria, but too high temperature will kill and reduce the survival of biological bacteria, so temperature control is very important.
If the output of cow dung organic fertilizer is large, we generally recommend adding drying equipment and lowering the temperature to ensure the survival of biological bacteria. It is also possible to consider adding a coating cylinder after drying to directly wrap biological bacteria on the surface of the material.

If you want to learn more about cow dung fertilizer making, please check https://fertilizerequipmentmanufacturer.com/how-to-make-organic-fertilizer-from-cow-dung/