My Blog – Page 7 – Fertilizer Equipment

The Benefits of Using Machines in Cow Dung Fertilizer Production

In the quest for sustainable and efficient farming, the agricultural sector is increasingly turning to technology. One area where this shift is particularly evident is in the production of cow dung fertilizer. While traditional methods have their merits, the advantages of using machines for cow dung fertilizer making are compelling. Here’s why machines are becoming indispensable in cow dung fertilizer production.

Efficiency and Speed

One of the most significant benefits of using cow dung fertilizer machine is the dramatic increase in efficiency and speed. Manual methods are labor-intensive and time-consuming, often requiring days or even weeks to process large quantities of dung. Machines, on the other hand, can handle vast amounts of material in a fraction of the time, enabling farmers to produce more fertilizer at a faster rate. The cow dung fertilizer equipment capacity can reach 30 t/h. This efficiency translates to more time for other critical farming tasks.

Consistency and Quality Control

When cow dung is processed manually, the quality of the fertilizer can vary. Factors such as inconsistent mixing and improper decomposition can lead to subpar fertilizer. Cow manure fertilizer mixer achines eliminate these inconsistencies by ensuring uniform mixing, proper aeration, and optimal moisture levels. The result is a high-quality, homogeneous product that consistently meets the nutritional needs of crops.

Labor Savings

Manual fertilizer production requires a significant amount of physical labor, which can be both exhausting and time-consuming. By automating the cow manure fertilizer manufacturing process with machines, farmers can save considerable labor. The workers of a cow manure fertilizer making line only 3-5 persons. This not only reduces physical strain on workers but also lowers labor costs, freeing up resources for other essential farm activities. In the long run, these labor savings can have a substantial positive impact on a farm’s profitability. Click here for more details.

Better Hygiene and Safety

Handling cow dung manually can pose health risks, including exposure to harmful pathogens. Machines offer a safer, more hygienic alternative by minimizing direct contact with the dung. This reduction in manual handling decreases the risk of contamination and promotes a cleaner working environment, safeguarding both workers and livestock.

Scalability

For farms looking to expand operations, scalability is a crucial factor. Manual methods struggle to keep pace with increasing demand, whereas machines can easily be scaled up to large scale cow manure fertilizer making for handling larger volumes of cow dung. This adaptability ensures that farms of all sizes can benefit from mechanized fertilizer production, facilitating growth and expansion without compromising efficiency.

Large scale cow manure fertilizer making line

Environmental Benefits

Using machines for cow dung fertilizer production contributes to environmental sustainability. Machines are designed to optimize the decomposition process, reducing greenhouse gas emissions and promoting the efficient recycling of organic waste. This eco-friendly approach aligns with sustainable farming practices and helps mitigate the environmental impact of agricultural operations.

Conclusion

Switching from natural and manual methods to mechanized production of cow dung fertilizer offers a multitude of benefits. From enhanced efficiency and quality control to labor savings and environmental sustainability, machines provide a modern solution to an age-old agricultural practice. By embracing this technology, farmers can improve productivity, reduce costs, and contribute to a more sustainable future for agriculture. If you are intertest in the project, you can visit https://fertilizerequipmentmanufacturer.com/cow-dung-fertilizer-machine/ for more detials.

Fermentation Tank For Cow Dung Bio Fertilizer Composting

Cow dung is a common farmyard manure raw material. The output of cow dung is very large. On average, a cow produces about 20 kilograms of manure a day, and a farm with 50 cows produces about one ton of manure a day. A large amount of cow dung accumulation will seriously pollute the surrounding environment. Fermenting cow manure compost and making cow dung into bio-fertilizer is a good way to solve this problem. But the traditional cow dung composting method is slow and the deodorizing effect is not obvious. It only takes about seven days to compost cow dung bio-fertilizer with fertilizer fermentation tank.

Production process of cow dung compost

When you astart cow dung bio-fertilizer production for the first time, the fermentation bacteria must be added at the same time as the raw materials are added.

After fermentation, there is no need to add fermentation bacteria when feeding again, and the microorganisms produced in the tank can continue to ferment.

The cow dung fermenter equipment uses the decomposition of aerobic microorganisms in nature to compost cow dung. The activity of aerobic microorganisms undergoes continuous aerobic fermentation in a closed fermenter to decompose organic matter. The high temperature generated by itself will decompose the material, kill pathogens and other harmful substances, reduce the moisture content of the material, reduce the volume, and eventually produce a bio-organic fertilizer rich in a large amount of organic matter. Aerobic fermentation is a treatment method for obtaining organic fertilizer with less odor and energy saving.

Cow dung compost made by fermentation tank

Cow dung fermentation organic fertilizer fermentation tank process:

The processing of cow dung with organic fermentation tank generally includes four processes of feeding, high-temperature fermentation, decomposing, discharging, and stacking and stabilizing treatment.

Material loading: Put the material into the hopper with a bucket truck, and automatically load the material into the fermentation tank with one key.
High-temperature fermentation and decomposing: the vertical fermentation tank has a vortex air pump to send oxygen through the aeration holes on the stirring shaft, and at the same time the stirring shaft is stirring, and the temperature is gradually raised to 50-65 degrees under the action of aerobic bacteria agent. After more than 7 days of high-temperature fermentation Ripe. Effectively kill insect eggs, pathogenic bacteria and weed seeds, and achieve harmless and reduction treatment standards.
Material discharge: The material in the fermentation chamber falls layer by layer under the stirring of the main shaft and the action of gravity. After the fermentation is completed, the finished material is discharged from the discharge port

After the livestock and poultry manure is fermented by the bio-organic fertilizer and the fermenter, the fertilizer effect is better, the use is more convenient, and the utilization rate of chemical fertilizers can also be improved. The two can not only ferment cow dung, but also various poultry manure such as chicken manure, sheep manure, pig manure can be fermented into bio-organic fertilizer, and the fermentation method is basically the same. Click here to learn more about fermentation tank

Afterwards, as long as the normal feeding and production keep the fermentation process going, comprehensive stirring, ventilation, heat insulation and other measures are realized through the operation of the fermenter, and an excellent environment suitable for microbial reproduction can be created, the reproduction speed of microorganisms can be greatly accelerated, and the “biological fermentation” can be promoted. -The process of “harmless treatment of livestock and poultry manure and carcasses” realizes large-scale and factory-like treatment. If you are interasted in cow dung compost making, you can visit https://fertilizerequipmentmanufacturer.com/how-to-make-compost-with-cow-dung/ for more details.

How To Use Organic Waste As Fertilizer

Organic waste is mainly organic waste discharged from agricultural production, agricultural product processing, and urban and rural residents’ lives. According to different sources, it can generally be divided into primary production waste (such as straw, grasses, branches, etc.), secondary production waste (such as poultry manure, livestock manure, etc.), agricultural and livestock product processing waste (such as bran, cake, sawdust, saccharomal, distiller’s grains, sugarcane residues, etc.).

Every year, a large amount of organic waste is produced in our country, including more than 50 billion kg of crop straw, more than 16 billion kg of forestry waste such as sawdust and wood shavings, and more than 134 billion kg of animal manure. And with the development of industrial and agricultural production and population growth The increase is also increasing at a rate of 5%-10% per year. But they are excellent materials for organic fertilizer preparing. For example:

Using animal manure and straw as fertilizer

Because livestock and poultry manure contains a large amount of organic matter and various nutrients required by crops. So using animal manure as organic fertilizer is an ideal choice to disposal of organic waste. Straw can be used to absorb sewage from livestock yards, and ammonia gas in sewage can ammonify straw to produce quality organic fertilizer. This not only solves the environmental pollution problems of livestock and poultry breeding and straw burning, but also increases organic fertilizer using, reduces the amount of chemical fertilizer, and promotes the development of ecological and organic agriculture. Click here for more about manure organic fertilizer production.

Making sludge as organic fertilizer

Sludge fertilizer production integrates sludge reduction, harmlessness, stabilization and resource utilization. It makes full use of the characteristics that the sludge contains a large amount of nitrogen, phosphorus, potassium required for plant growth and development. So preparing organic fertilizer from sludge is an good idea to treat large-scale treatment of sludge . After fermenting with professional compost machine, the content of effective nutrients o sludge is increased, the odor of the sludge is eliminated, and the content of harmful substances is reduced. Studies have shown that rational application of activated sludge can improve soil, increase soil fertility and improve crop yield and quality without polluting soil and crops. These studies have laid a certain foundation for the development and utilization of my country’s huge sludge resources.

To sum up, for organic agriculture, a large amount of organic waste is a material that is discarded as a hazard and used as a treasure. Seeking effective ways to make use of organic waste, and to strengthen the resource utilization of organic waste will contribute to the conservation of nature. It is of great significance to conserve resources, prevent environmental pollution, and realize a virtuous circle of ecological economy. If you want to know more about it, you can visit https://fertilizerequipmentmanufacturer.com/organic-fertilizer-production-equipment/

How To Dispose Of Animal Manure In Farm

With the country’s further emphasis on environmental protection, livestock and poultry manure in the breeding industry is also one of the main sources of environmental pollution. But at the same time, if the livestock and poultry manure is processed, it is also a valuable organic fertilizer resource.Through processing animal manure into quality fertilizer can not only turn waste into treasure, but also realize the reuse of resources. At the same time, it can also reduce the pollution of the environment and prevent the spread of diseases.

Then what is the process of manure fertilizer making?

First of all, we need to ferment the collected livestock and poultry manure. There are many ways to ferment. You can choose a fermenter to ferment, build a fermenter to store in a fermenter, or the most primitive stacking for fermentation. It is necessary to add corresponding auxiliary materials (straw, bean dregs, humic acid, etc.) to ferment the fermentation tank or fermenter to increase the organic matter in the raw materials and accelerate the fermentation stage. The fermentation agent has the main functions of deodorizing, sterilizing, decomposing harmful substances in livestock and poultry manure, killing weeds, and accelerating the fermentation cycle. The original composting fermentation has a long fermentation period, which pollutes the environment more, and the harmful substances in the manure of livestock and poultry cannot be effectively removed. In the tank fermentation, it is necessary to turn over the manure of livestock and poultry, so that the microbial agent can better reproduce and decompose the harmful substances in the raw materials. Therefore, in the fermentation stage, it is necessary to use compost making machine (hydraulic turning machine, roulette turning machine, chain plate turning machine, etc.).

After the materials are fermented, turned and decomposed, they need to be transported to the secondary storage area with a forklift. Use a forklift to transport the material to the organic fertilizer forklift feeding bin, and through the uniform feeding and unloading of the forklift feeding bin, use the belt conveyor to transport the material to the organic fertilizer semi-wet material grinder for crushing. The material crushed by the pulverizer is transported to the organic fertilizer powder screening machine through the belt conveyor. The screened material can be directly packaged into powder organic fertilizer, and can also be used as the raw material of granular organic fertilizer. Click here for organic fertilizer business plan

If it is necessary to add nitrogen, phosphorus and potassium (NPK) elements to the sieved powdered organic fertilizer to make organic compound fertilizer, the powdered raw material and nitrogen, phosphorus and potassium (NPK) need to be transported to the organic fertilizer horizontal mixer in a certain proportion for stirring Mixing, conveying to the organic fertilizer granulator machine(new organic fertilizer granulator, disc organic fertilizer granulator, drum organic fertilizer granulator, stirring tooth organic fertilizer granulator, etc.) through the belt conveyor for granulation , the particles are transported to the organic fertilizer dryer by the belt conveyor for drying, and then transported to the organic fertilizer cooler by the belt conveyor for cooling after drying, and the cooled particles are transported to the organic fertilizer particle screening machine by the belt conveyor for further processing. The finished product is screened, and the unqualified products are pulled back to the pulverizer through the return belt conveyor for pulverization or directly equipped with the pulverizer for pulverization, and then continue to the granulation stage after pulverization. The finished product that passes through the organic fertilizer screening machine is transported to the organic fertilizer finished product silo by a belt conveyor, temporarily stored in the finished product silo, and then packaged by an organic fertilizer automatic packaging machine. Packed and stacked in the finished product area. If you want know more organic making systems, you can visit https://fertilizerequipmentmanufacturer.com/how-to-make-organic-fertilizer/

In the end, the harmful livestock and poultry manure becomes an organic fertilizer that is beneficial to the land and the environment. The centralized and harmless treatment of livestock and poultry manure has also produced certain economic benefits. It has avoided environmental pollution for the environment and provided high-quality organic fertilizers for the land. It really serves multiple purposes.

How To Purchasing The Suitable Fertilizer Granulator Machine

Are you presently thinking about buying a suitable fertilizer granulator machine? Do you have fixed an affordable budget? Are you aware the main difference between different kinds of machines? Are you worried about the retail price? First of all, you need to understand that you have hundreds of manufacturers of fertilizer granulation machines.

Although all of these machines might look a similar, there is lots of difference in the quality and performance of the machines. Many beginners who have no idea any better often have the mistake of selecting a machine only on such basis as its initial price. In this post, we are going to discuss the way you ought to go about picking the right equipment for fertilizer granulation.

It is essential you must know about buying this machine is that you simply must not purchase one only on such basis as its initial price. With that in mind, all of us want to spend less and most of the time, buyers have a tendency to select a machine available at the smallest price. However, you need to realize that a cheaper machine often ends up being far more expensive in the end. SX can provide you with economical fertilizer granulator with high quality.

If this seems counterintuitive, you must consider why is a machine cheaper. High-quality materials will cost more in comparison with lower quality materials. Similarly, cheaper machines often do not pay any focus to the design and style elements. Cheaper machines often do not possess services network therefore you will be unable to get replacement parts or technicians for servicing and repair of the equipment. Here, SX fertilizer pellet making machine is an ideal choice. It has the best after-sales services, including replacement, impairing, guidance on installtion and operation, etc.

For this reason you need to focus on the quality of materials employed for making the appliance. In many instances, the majority of the components of this equipment is made out of steel. The grade of steel matters a good deal. Because it is extremely difficult to determine the quality of steel employed for making machines, manufacturers rely on the original source of your steel. In case the steel is sourced from the reputed manufacturer, it will not possess any issues. SX fertilizer equipment usually is made of anti-corrosion alloy steel, which can greatly improve the quality of granulator.

Granulator machines in SX for fertilizer production

The design and style also makes plenty of difference. Cheaper machines often copy other designs but manufacturers of cheaper machines usually do not really understand the necessity of different elements of design. Cheaper machines, therefore, usually are not as efficient as machines that are designed for efficiency and yield.

Simply speaking, you will find yourself paying much more money for replacement components and also for higher fuel consumption. That is why a cheaper machine could eventually turn into a far more expensive purchase than expected.

You should be wondering the method that you ought to go about purchasing the suitable granulator machine. In order to obtain the best value for your money, you must target the quality of components, the trustworthiness of the producer, real-world performance of your machine, customer reviews, the option of replacement parts, accessibility of service technicians, fuel efficiency as well as other such factors. Begin your research by comparing various models on such basis as features and also price. When the price and features are similar, pick a machine manufactured by a reputed manufacturer. Click here for SX fertilizer pelleting machine

Overall, you can find|there are actually countless manufacturers of fertilizer granulation machines but it might be an error to purchase this machine only based on the initial price. You must center on product polity as well as the manufacturer’s reputation to produce a good choice and set up a powerful foundation for long-term success with fertilizer production business. If tou want to get more information of fertilizer granulation machine, there is https://fertilizerequipmentmanufacturer.com/fertilizer-granulator-machine/ for your reference.

Area Occupied By The Organic Fertilizer Factory

In many consultations, I found that some friends are more concerned about the area occupied by the organic fertilizer production factory. The following is a brief summary of the area occupation of different annual output fertilizer making.

Organic fertilizer plant layout

Under normal circumstances, an organic fertilizer factory needs a raw material temporary storage area, a high-temperature aerobic fermentation and decomposing area, an aging area, a fertilizer making area, a finished product area, and an office building.

Temporary storage area for raw materials: it is only used for temporary storage of poultry manure and straw auxiliary materials. If it does not rain frequently in the local area, it can be used in the open air.
Fertilizer high-temperature fermentation and decomposing area: need to build a factory building with a height of more than 5 meters. The ceiling of the workshop can be designed with color steel + sunshine board.
Aging area: This area is only used for decomposing and aging fermented materials. It does not have high requirements for the factory building, and only needs to be treated with rain protection.
Fertilizer making area: This area is mainly used for fertilizer formulation and packaging, and the plant height needs to be more than 6 meters. This is the space for organic fertilzer manufacturing line location.
Finished product area: This area mainly places finished fertilizers, and the height of the plant needs to be more than 6 meters. Click here for process organic fertilizer making
Office building: It is mainly an area for people to work and discuss business.

The area that the organic fertilizer plant needs to occupy.

Estimation of suitable land area for organic fertilizers with different annual yields:

500 tons of organic fertilizer plant required site area: 2,000 acres

1000 tons of organic fertilizer plant required site area: 2,600 acres

2000 tons of organic fertilizer plant required site area: 3,300 acres

5,000 tons of organic fertilizer plant required site area: 5,300 acres

10,000 tons of organic fertilizer plant required site area: 10,000 acres

20,000 tons of organic fertilizer plant required site area: 20,000 acres

30,000 tons of organic fertilizer plant required site area: 30,000 acres

The required site area for a 50,000-ton organic fertilizer plant: 50,000 acres

100,000 tons of organic fertilizer plant required site area: 100,000 acres

An independent organic fertilizer factory with a capacity of more than 100,000 tons (an organic fertilizer factory with a daily raw material consumption of about 450 tons and a daily production of 300 tons) is rare.

PS: The above plant area is only an estimate, and the actual occupied area needs to consider production line configuration, production line layout and other factors.

More details of organic fertilizer production, please click https://fertilizerequipmentmanufacturer.com/how-to-make-organic-fertilizer/

Best Fertiizer Granulator – Double Roller Extrusion Granulator

Applicable raw materials for roller extrusion granulator

Common materials: ammonium chloride, potassium chloride, ammonium bicarbonate, potassium sulfate, ammonium sulfate, ammonium phosphate, calcium powder, calcium nitrate, ammonium bicarbonate, potassium fertilizer, urea, phosphorus nitrate, monoammonium phosphate, diammonium phosphate, etc.

Non-fertilizer materials include: carbon powder, fly ash, rare earth, deicing agent, graphite powder, lignin, bentonite, gypsum powder, etc.

Double Roll Extrusion Granulator Structure

Double roller granulator This machine is produced by non-drying process, granulated at room temperature, and formed at one time. It has the characteristics of less investment, quick results and good economic benefits. The structure of this machine adopts the integration of granulation, forming and screening, so that it has the characteristics of beautiful appearance, simple operation and low energy consumption. The main components are made of a new type of metal with anti-corrosion, wear-resistant and impact-resistant characteristics. This extrusion granulator has compact structure, good stability, good sealing, low noise, and convenient operation and maintenance. These advantages of double roller granulation machine attract fertilizer suppliers to buy it.

Double Roller Making Granules Machine — Double roller extrusion granulator for compound fertilizer plants.

Working principle of roller extrusion granulator

The motor drives the pulley, and the transmission belt is transmitted to a pair of two high-pressure rollers with a sliding form shell through a reducer to do relative work. The two rollers of the uniaxial extruder are interacted by a set of split gears, and the two rollers of the biaxial extruder are directly driven by two output shafts on a special reducer to achieve extrusion molding. Purpose. During production, the raw material enters from the hopper, is relatively extruded by the high-pressure roller body, and flows to the crushing and forming studio at the lower part of the roller body after demoulding. The power of crushing and forming is driven by the sprocket of the active pressure roller shaft through the chain transmission to a pair of crushing rollers for relative motion. After crushing and screening in the working room, the finished particles pass through the screen to the discharge trough and flow out of the machine. This is the whole working process of roller granualtor.

Reference data of finished pellets for test machine

The finished pellets of the double-roll extrusion granulator is between 3mm and 15mm, and the compound fertilizer raw materials such as ammonium chloride use more 4mm to 5mm finished granules, which meets the market demand. For granulation of other toner or special materials, 8mm or 10mm granules are more suitable. For potash fertilizers and other materials that do not require round particles, relatively irregular abrasive tools are used for production, and the finished products meet market demand. The relative output of the roller extrusion granulator is between 1 ton and 1.5 tons per hour, between 1.5 tons and 2 tons per hour, the material balling rate is about 85%, and the moisture content of the compound fertilizer material is generally 2% to 8 %, the moisture content of special materials may be controlled below 20%, which needs to be obtained according to the test machine data. The parameters corresponding to each model of the roller extrusion granulator are: roll skin Φ150mm*220mm, power 15kw, roll skin Φ150mm*300mm, power 18.5kw, roll skin Φ186mm*300mm, power 22kw, and the particle strength is generally 6N to 20N (Break pressure) between. If specific data is needed, materials can be sent to the factory for free test run. Click here to know more about roller extrusion pelletizer

Configuration and selection of supporting machines for the production line

When large-scale double roller fertilizer granulation is required, matching machines need to be available, such as automatic batching system, material mixer, material conveyor, drum screening machine, automatic packaging machine and other corresponding machines for mutual production, and a small compound fertilizer manufacture plant can be built. According to the corresponding output, increase the number of roller extrusion granulators for coordinated production. When a single output is produced, the automatic batching system can be replaced with a simple silo, and the corresponding material mixer can also be used optionally. If you want to learn details, please visit https://fertilizerequipmentmanufacturer.com/fertilizer-roller-extrusion-granulation-line/

Chicken Manure Organic Fertilizer Fermentation Technology

1. Preparation before composting chicken manure

During chicken droppings composting , it is advisable to choose fresh chicken manure (old chicken manure needs to add some fresh chicken manure), prepare 2-3 cm straw (straw, wheat straw, corn stalks, sawdust, rice husk), etc., if choosing to add sawdust or rice husk, It is recommended to add a part of straw cut into 2-3 cm. The function of the straw is to adjust the carbon-nitrogen ratio, to keep the material pile loose, and to adjust the moisture.

Materials used in chicken manure fertilizer making

Control the humidity of the material between 50% and 60%, and the judgment standard is to grasp the water, but not to drip. Farmers should not worry about the carbon-to-nitrogen ratio. It is not accurate to calculate the carbon-to-nitrogen ratio by yourself. It is recommended that the amount of straw added is 20%-30% of the chicken manure. Click here to know more

2. Mixing

Fermentation bacteria is the key to better fermentation of chicken litter. Generally, 500 grams of fermentation bacteria can ferment dry chicken manure (2 tons), then add 400-600 kg of straw, and then add a certain amount of water (maintain 50% water), That is, 500 grams of fermentation agent ferment 3-4 tons of materials. And SX fertilizer mixing equipment can help you mix them evenly.

Chicken manure composting machine for sale

3. Fermentation process

Composting: Pile the material into a width of 1.5-3 meters or more and a height of more than 1 meter. It should be raised in winter without covering the film (it needs to be covered when there is a lot of rain). Aerobic fermentation requires air circulation and loose materials.
Turning: turn over when the temperature in the pile reaches 55 degrees, usually every 3-4 days, if the temperature is too high, you can drill holes for heat dissipation. Here, SX cxan provide you with suitable equipment for chicken waste composting.
Successful decomposing signs: generally within 10-20 days, the temperature in the pile drops to 45 degrees, and the temperature does not rise any more. The material is loose and has no odor (may have the smell of ammonia), and some materials grow white hyphae. , indicating that the fermentation has been successful.

The key to successful fermentation of chicken crap is fermentation bacteria, material looseness and moisture control. If you need more details of chicken manure fermentation, you can check https://fertilizerequipmentmanufacturer.com/chicken-manure-composting-system/

How Disc Granulator Works To Make Fertilizer Pellets

The disc granulator has the characteristics of high granulation rate, simple layout, favorable price and convenient maintenance. After the material is crushed in the pulverizer and mixed in the mixer after being metered, it is conveyed by the belt conveyor to the top of the disc granulator, and then fed into the disc in a quantitative manner. The material in the disc is bonded by the sprayed adhesive, wrapped into granules, and rolled in the disc with the transformation of the disc and gradually grows up. Because the disk has the ability to automatically classify during rotating, the large particles float on the top and are discharged one after another from the bottom of the disk, and the small particles continue to bond with the newly added material in the disk and roll and grow. until removed. Click here to know more

The inclination of the disc must not be less than the natural angle of repose of the mixture, otherwise the material will stick to the chassis and rotate with the disc. Usually 45° is the original inclination value. It can be adjusted between 45°- 60° as required. The commonly used binder for disc granulation is sulfuric acid or phosphoric acid. The concentration of sulfuric acid is usually 50%. The amount used is about 50ks of 98% sulfuric acid for each ton of fertilizer pellets manufacturing.
The disc granulator consists of a tray and a support frame with adjustable inclination and rotation speed. The quality of disc granulation mainly depends on the description and operation of the disc granulator, such as the inclination angle of the granulator, the rotation speed, the diameter of the disc, the concentration of the binder, the dosage, the feeding and discharging method, etc. Usually the diameter of the disc is 1.6-22m, the inclination angle is 45°-60°, and the rotation speed is 28r/min

The granulation of the disc granulator is very uniform, the return material is very low, and the production capacity is large. A disc granulator can produce 1-6 tons of products per hour. The disadvantage is that the material cannot be pretreated, and the dust and smoke pollution is more serious, which is mainly due to the relatively large opening of its own. If you want to learn more about pan granulation, you can visit https://fertilizerequipmentmanufacturer.com/fertilizer-granulator-machine/disc-granulator-machine/

Why Disc Granulation Line Is Recommended In Fertilizer Making

How does the disc granulation line granulate organic fertilizer? With the development of environmental protection and organic agriculture, the use of organic waste to produce organic fertilizer through biological fermentation has developed rapidly in my country, making organic waste treatment and sale of harmless and resourceful change. However, most of the organic fertilizers obtained by biological fermentation are coarse powder or irregular small pieces, which are very inconvenient to use, especially unfavorable for large-area machine spreading.

Disc granulation system for fertilizer making

Spherical granular organic fertilizer making from the coarse powder or irregular small block organic fertilizer obtained by biological fermentation is the key to solve the problem of promoting the use of organic fertilizer in large areas. At the same time, in order to avoid uneven fertilizer effect when making grains , these raw materials will be crushed, stirred, and added with NPK, etc., which can not only increase the nutrients of organic fertilizers, but also distribute these nutrients evenly and consistently to each particle; Here, SX pan granulation line can perfectly finish the above processes.

Next, I will explain to you how to compress and granulate organic fertilizers: the coarse powder or irregular small pieces of organic fertilizer after biological fermentation are characterized by high moisture (30~40%), loose The bulk density is 0.3~0.4t/m3), and there are many fibers. The existing coarse powder or irregular small block organic fertilizer after biological fermentation is made into spherical granules. Click here to learn more

Pan granulator for organic fertilizer production

Pan Granules Production Line Technology:

First of all, these organic fertilizers are decomposed into small molecular substances that can be directly absorbed and utilized by plants. During the fermentation period, the organic fertilizer fermentation machine needs to be continuously turned over to avoid insufficient supply of internal oxygen, and even produce anaerobic reaction to affect the rate of decomposing; the decomposing is completed. After that, the organic materials and the medium and trace elements to be added are pulverized evenly, and then sent to the automatic batching system.

There is a conveyor belt under the batching system to transport the material to the horizontal mixer at a uniform speed, and then enter the next granulation link after mixing evenly;

The use of fertilizer disc granulation making machine to condense chemical components and organic fertilizers can avoid nutrient differentiation in the later transportation process. At the same time, granulated fertilizer is more conducive to storage and transportation, which is also in line with the future development trend of fertilizer market and is suitable for mechanized fertilization; granulation After that, drying and cooling are carried out, so as to link packaging and transportation to realize automatic continuous production. After the granulation process is completed, the new fertilizer manufacturers can carry out screening, coating and other processes according to their own needs to further improve the economic value of commodities. If you need more details, you can visit https://fertilizerequipmentmanufacturer.com/fertilizer-pan-granulation-line/