My Blog – Page 8 – Fertilizer Equipment

Why Fermentation Tank Is Suitable Organic Fertilizer Compost

Fermentation tank is a manure treatment integrated organic fertilizer equipment, which can operate automatically, continuously and quickly obtain environmentally friendly organic fertilizer, and turn waste into treasure. The manure fermentation tank uses polyurethane as the insulation layer, which is less affected by the outside world and can be used for fermentation all year round, ensuring the sustainable development of large-scale farms. The integrated organic fertilizer fermentation machine has the characteristics of humanized structure design, convenient operation, stable transmission, low noise, long life, land saving, safety and environmental protection.

Fermentation tank structure :
The fermenter of the manure treatment is a vertical closed tank structure. The whole fermentation tank structure is divided into three parts: the upper part is composed of a wind and rain shelter, a testing platform and an exhaust facility. Ancillary equipment includes automatic tipping bucket elevator, exhaust gas filtration system and other devices. There is an insulation layer filled with polyurethane foaming agent in the middle (the thickness can be customized according to different regional environments), and the outer wall is made of thickened steel plate to support the tank. The lower base part is distributed with hydraulic station, fan and large thrust hydraulic mixing shaft. The middle part is a double-layer thermal insulation tank, an equipment automatic control system, a single-side base fertilizer export device, etc.

Features of manure fertilizer fermentation pot:
The organic fertilizer fermentation tank saves the floor space and reduces the requirements for the installation of the equipment. The whole equipment structure is divided into three parts, the lower part is distributed with hydraulic station, fan and large thrust hydraulic mixing shaft. The middle part is a double-layer thermal insulation tank, an automatic control system for equipment, a single-side fertilizer exporting device, etc. The inner wall of the tank is lined with 304 stainless steel plate, which prolongs the life of the tank and reduces the residue of compost. Click here to know more about fermentation tank

Advantages of fermenter tank :
The advantages of manure fermentation tank over traditional fermentation methods are that high degree of mechanization, easy operation, automatic temperature control, automatic stirring, automatic discharge, and automatic feeding; wide adaptability, integrated rapid fermentation high temperature aerobic fermentation regardless of the north and south , regardless of spring, summer, autumn and winter, it can be fermented and produced all year round.

Fermentation tank usage method:
1. The tower structure is adopted, a batch of manure is put in every day, and a batch of organic fertilizer is produced. The horizontal fermentation tank adopts aerobic fermentation process without adding any auxiliary materials.
2. Fermentation cycle of about 7 days, aerobic fermentation at 60-70 degrees high temperature and constant temperature, continuous fermentation can be achieved by inputting a single strain, and the raw materials of manure with moisture controlled within 70% can be treated. Which is a harmfuless treatment of poultry waste.
3. The moisture content of the produced organic fertilizer is about 30%, the whole process is closed, and the waste gas is deodorized and discharged harmlessly, which reasonably solves the problem of environmental pollution caused by manure.

If you are interested in it, please check https://fertilizerequipmentmanufacturer.com/horizontal-fermentation-tank/ for details

Organic Fertilizer Composting Methods

According to different classification conditions, fertilizer compost is divided into the following 5 categories:
1. According to the oxygen demand of microorganisms, it is divided into aerobic composting and anaerobic composting. Aerobic composting is a biochemical process that relies on the action of obligate and facultative aerobic microorganisms to degrade organic matter, and its decomposition speed is fast and the cycle is short. For this, we can provide you with professional aerobic composting machine. Anaerobic composting is a process in which organic matter is degraded by the action of obligate and facultative anaerobic microorganisms, and its decomposition rate is slow and the fermentation period is long. Most of the currently used composting is aerobic fermentation.

Windrow compost turner for organic waste

2. According to the temperature requirements, it is divided into medium temperature compost and high temperature compost. The fermentation temperature of medium-temperature composting is 14~45℃, which cannot achieve the purpose of harmlessness. At present, this method is rarely used. The fermentation temperature of high-temperature composting is 50-65℃, and the highest is 80-90℃. It is currently the most widely used fermentation method. In-vessel fermentation tank is a typical high remperature composter.

3. According to the form of material movement in the composting process, it is divided into static composting and dynamic composting. After the static compost pile is built, it will not be overturned until the compost is fully decomposed and transported out. Dynamic composting adopts continuous or intermittent feeding or discharging dynamic mechanical composting method, and the fermentation efficiency is high.

4. According to the composting method, it is divided into windrow-type composting and trench-type composting. windrow-type composting is that the materials are piled into strips for fermentation in an open site, and the crawler-type mechanical turning machine is used to turn the pile. The trench-type composting is to put the material into a fixed tank and close it, and turn it over with a top track-type turning machine. Click here for suitable compost machine

Equipment for organic fertilizer composting in groove

5. According to the fermentation process, it is divided into primary fermentation and secondary fermentation. A fermentation starts from the fermentation, goes through a medium temperature period, a high temperature period and then a cooling period. Secondary fermentation is that after primary fermentation, most of the easily degradable organic substances in the compost material have been degraded by microorganisms, but there are still some easily degradable and a large number of refractory organic substances, which need to be further fermented to make them change. It can form relatively stable organic matter such as humic acid and amino acid to reach maturity.

More details on https://fertilizerequipmentmanufacturer.com/large-scale-composting-equipment/

Technology of Commercial Cow Dung Organic Fertilizer Making

The commercial cow dung organic fertilizer making must comply with commercial sales requirement, and processing cow littler into granular form is the top priority, because the cow dung powder organic fertilizer that has undergone harmless fermentation treatment has a short storage time, is inconvenient for transportation, and has insufficient fertilizer retention time. Therefore, the processing of cow dung organic fertilizer granulation has become an indispensable process. So, how to process cow dungpowdered fertilizer into granular cow dung organic fertilizer?

Naturally, the cow dung organic fertilizer granulator is inseparable. The use of the cow dung organic fertilizer granulator fertilizer technology can realize convenient storage and transportation, and protect the Fat and so on. The fertilizer process making cow dung organic fertilizer pellets by granulator is like this. Click here to know more about cow dung fertilizer processing

The decomposed powdery organic fertilizer raw materials are first mixed, then sent to the silo through the belt conveyor, and then granulated by the cow dung organic fertilizer granulator, and then sent to the dryer for further drying. After drying, it is sent to the screening machine. After coating, the next process is packaging and storage. Explain why coating is needed here? Just like the coated tablets that people eat, it can play a role in maintaining fertilizer and not losing.

Rotary drum granulator for cow dung processing

Therefore, the process flow required for the commercial cow dung organic fertilizer production line is as follows: Turner – Uniform Feeder – Crusher – Mixer – Cow Dung Organic Fertilizer Granulator – Dryer – Drum Sieve – Coating Machine – Automatic Weighing Packing Scale.

The above is the commercial cow dung organic fertilizer making process. In actual operation, the process can be improved according to the requirements of the workshop. More details please check https://fertilizerequipmentmanufacturer.com/fertilizer-drying-machine/

How To Operate BB Fertilizer Production Line Correctly

The BB fertilizer production line is a device that is only used in modern industry. It can efficiently complete the production and processing of BB fertilizer, and can effectively reduce the labor intensity of the staff. We can make BB fertilizer without a lot of tedious operations. The production line automates the work in the shortest possible time.

Of course, we cannot ignore quality while pursuing speed. In order to take into account the quality and production efficiency of fertilizer, we must pay attention to the application of BB fertilizer preparation line, we must understand it enough, and master its related operation process.

Before starting the BB fertilizer production, since the components of the new equipment have not been run-in, the equipment needs to be heated up when starting up, which generally takes 40-50 minutes. First, the temperature of the BB fertilizer production line is raised to the point where the motor V-belt is pulled by hand until it is free, and then the motor is continuously pulled 8-10 times according to the normal working option; then continue to heat up.

After completing the preliminary temperature adjustment of the BB fertilizer manufacturing line, it is necessary to set the temperature range according to the characteristics of the material itself. Therefore, the BB fertilizer production line needs to continue to be heated after starting up, so as to continuously supplement heat for the material and meet the requirements of fertilizer molding.

Granles Mixing Machine in Bulk blending fertilizer production line

When the BB fertilizer production line is in normal working condition, it is necessary to maintain a stable temperature of the machine, not to fluctuate; There is a nice handle to the processing. Click here to know more about bulk blend fertilizer equipment

After the operation is over, cut off the power supply of the main engine of the BB fertilizer production line, and take off the wire plug of the machine head. It will be preheated separately before the next use. In fact, the operation of the BB fertilizer production line as an integrated automation equipment is very simple, as long as you don’t make mistakes

If you are interested in it, please check https://fertilizerequipmentmanufacturer.com/bb-fertilizer-production-line/ to know more

How to remove the odor and pests of animal manure?

In the process of processing livestock and poultry manure into organic fertilizer by the organic fertilizer equipment is also the process of removing the odor, weed seeds, diseases and insect pests contained in the livestock and poultry manure. In this process, what is the principle for the use of organic fertilizer making machine to remove odors and pests? Simply, it through the use of organic fertilizer turners to promote the fermentation process, by adjusting temperature, moisture, ventilation, and Microbial activity deodorization and other means. Here, we refer to equipment such as compost turners and fermentation tank. No matter the compost turners or fermentation tank, the common function is to keep the organic matter of the material from loss through aerobic fermentation, while removing odors and pests and so on. Click here for more organic fertilizer machines

If you want to understand how to use organic fertilizer equipment to remove the odor and pests of animal manure, you must first understand the source of these odors and pests. The source of odor in the production of organic fertilizer: The odor in the production of organic fertilizer mainly comes from the decay of raw materials, the fermentation of organic fertilizer and the drying of organic fertilizer. Harmful germs originate from livestock and poultry themselves or from breeding materials.

The odor in the production of organic fertilizers usually has ammonia, hydrogen sulfide, etc., which can cause different degrees of toxicity to human respiration, digestion, cardiovascular, endocrine and nervous systems. Even if some odors are not harmful to health, There are also mental or emotional stimulation and influence on people.

1. The method of organic fertilizer equipment to remove foul odor during composting process

The methods of using organic fertilizer equipment to remove malodorous odors in the composting fermentation process include: microbial deodorization, plasma deodorization, ozone oxidation, masking, air dilution, as well as adsorption, combustion, washing and many other methods. The microbial deodorization method is the most commonly deodorizing method of organic litter.

Odor suppression and elimination in the manure composting process: The generation of odor can be suppressed to a certain extent by adjusting the ventilation of the material, increasing the ventilation volume and adding adsorbent materials. However, due to the large amount of fermentation materials, the concentration of odor and the relative closure of the site, the odor concentration in the fermentation site is extremely high, and sometimes the ammonia concentration in the site is as high as 300 mg/L or more. This also resulted in the loss of a large amount of nutrients. Measures need to be taken to collect and process.

The biological deodorization method in the process of fermentation and decomposing of materials by organic fertilizer equipment, this method is to decompose and convert odor components through biochemical reactions under the action of organisms to achieve the purpose of deodorization. At present, the most common application is to use microorganisms to deal with odor. Therefore, it is also called microbial deodorization. The greater advantages of this method are low operating costs, energy and resource savings, and ease of maintenance.

Trench compost turner for odor and pest eggs kill in animal manure

In the process of using organic fertilizer machine to ferment and decomposethe materials, the odor generation stage: mainly occurs in the initial stage of fermentation. Due to the rapid degradation of easily decomposed organic substances, a large amount of oxygen is consumed, resulting in local hypoxia and the production of small molecular organic substances and hydrogen sulfide. Wait. At this time, due to the low pH, it is not easy to produce ammonia volatilization. After about 1-2 weeks, a large amount of ammonia volatilization occurs as the pH value of the compost increases. At this point, the compost has gradually completed the first fermentation of the compost.

2. The realization method of organic fertilizer equipment to remove pests and diseases in the process of fermentation and turning

In the process of promoting fermentation and decomposing by organic fertilizer equipment, in the process of regulating moisture, temperature, ventilation, etc., the temperature changes repeatedly. kill. At the same time, in the process of fermentation and decomposing, the eggs and bacteria in the feces are killed with the change of temperature.

The organic fertilizer produced by SX organic fertilizer equipment plays a significant role in crop growth and control of pests and diseases. It can effectively kill diseases and insect pests, and remove the odor of livestock and poultry manure. Therefore, it is also environmentally friendly, and can effectively reduce pollution emissions from aquaculture. This benign green ecological agriculture cycle is the benign development of our ecological agriculture. More details please check https://fertilizerequipmentmanufacturer.com/organic-fertilizer-production-equipment/

How to build a small organic fertilizer production line?

If you want to make organic fertilizer in a small scale, you can choose a powder organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powder organic fertilizer process line is a component process of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (inclusive) and organic fertilizer production lines with an annual output of less than 20,000 tons are small scale organic fertilizer production lines. According to the plan of most customers, the small organic fertilizer production line basically has several process production lines with main production capacity of 5,000 tons, 10,000 tons, 15,000 tons and 20,000 tons.

Powdery organic fertilizer production line

Since the powder organic fertilizer production line is the composition process of the granular organic fertilizer production line, now we will describe the process of the small organic fertilizer making line in detail with the granular organic fertilizer production line. The process of powder organic fertilizer production line is clear.
According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process. Click here to learn more
The technological process of powdered organic fertilizer includes the above ① crushing process; ② fermentation process; ⑧ packaging process.

Small scale granular organic fertilizer prodution line

So, what are the conditions needed to start a small organic fertilizer production plant?
①The construction of a small organic fertilizer production line must meet the requirements of environmental protection policies. For environmental protection, it is not only the desire of the people, but also the policy demand for environmental protection by the development of agriculture and animal husbandry;
②The source of raw materials and the surrounding radius of the source of raw materials determine the location of your factory, site investment, transportation investment, etc.;
③ The type of raw materials, it determines the equipment used in each process of your organic fertilizer production in samll scale, which affects the investment price of equipment, etc.;
④The production scale, the annual output of small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the production capacity requirements of the equipment, which affects the price, etc.;
⑤ The recycling of resources mainly relies on the recycling and utilization of various agricultural pollution wastes, such as making fuel and electric energy raw materials first, and the generated biogas residues as organic fertilizer raw materials;
⑥Other uses of the small organic fertilizer production line technology can be used as feed, etc.;
⑦ Factory site: It is necessary to determine the size of the production site and the size of the site investment according to the planned production scale.

If you are interested in it, you can check https://fertilizerequipmentmanufacturer.com/small-scale-organic-fertilizer-production/ for more information.

What equipment can be used for fertilizer compost?

In the fermentation process of organic fertilizer, it can be divided into anaerobic fermentation and aerobic fermentation.

In the anaerobic fermentation of composting, anaerobic microorganisms are mainly used to carry out a series of decomposition processes under the condition of anoxic and anoxic conditions, so as to the materials are suitable for making fertilizer, and the final product is methane with a small amount of carbon dioxide and humic organic matter. There will also be other organic acid reducing substances such as sulfuric acid and ammonia. The composting process is simple and requires no manual operation, but the reaction speed is slow, the composting cycle is long, and the removal of harmful substances is incomplete.

Aerobic fermentation refers to the process of stably converting organic matter materials into humus fertilization by artificially configuring appropriate CN ratio, moisture, oxygen (ventilation), temperature and other environments to promote mass reproduction and decomposition of microorganisms. The final product of this type of fermentation can achieve maximum removal of harmful organic matter. For this, SX can provide you with suitable fertilizer composting line.

Wheel type compost turner used for large scale composting

In the process of aerobic fermentation, it is necessary to build a fermentation workshop, stack the organic materials in batches in the fermentation workshop, manually adjust the CN ratio of the organic materials, adjust the moisture appropriately, and ferment after adding beneficial bacteria. , During the fermentation process, by observing the activity and reproduction of the bacteria through the change of temperature and humidity, the appropriate use of fertilizer turning machines (wheel type turning turning machines, crawler turning turning machines, trench turning turning machines) is used to process the materials. Click here to learn more details of fertilizer composter. The turning and throwing can make the bacteria fully contact with oxygen, play the role of ventilation and contact with oxygen, so that the bacteria can reproduce and decompose organic matter better. At the same time, during the stacking process, the bacteria will release a lot of heat during the decomposition process. When the heat reaches a certain temperature, the microorganisms will not be able to survive. The composting process can also fully cool the microorganisms and achieve a suitable environment for the decomposition and reproduction process.

In the fermentation of organic materials, the assistance of a fertilizer turning machine can simplify the fermentation time period. Generally, organic fertilizer manufacturers use trench type fermentation in the construction of organic fertilizer fermentation workshops, and use brick-concrete structure to build the construction workshop as the organic fertilizer fermentation raw material storage place. The general construction is 4 meters or 5 meters wide. Tracks are laid on both sides of the organic fertilizer fermentation tank, and the turning rack is set on the track on the fermentation tank. The track is combined with the organic fertilizer turning machine, and the turning machine can pass the track. The organic material in the tank is fully tossed. A single wider trough can be selected with an organic fertilizer roulette turner. Ordinary or hydraulic organic fertilizer turning machines can be used for multi-channel troughs. In some places that are not suitable for building organic fertilizer fermentation tanks, organic fertilizer crawler type turning machines can be used to store organic materials in strips, and organic fertilizer crawler type turning machines can be used for successive turning.If you want to know more information, please check https://fertilizerequipmentmanufacturer.com/compost-fertilizer-making-machine/

Trench compost turner for samll scale composting

The organic fertilizer trench turning machine is generally composed of 16# or 22# channel steel as the main body, welding the main frame, installing the main shaft, turning teeth, motor reducer, traveling motor, hydraulic pump station, etc. The trench turning equipment is economical and practical, and the operation is simple. It is the choice of most organic fertilizer manufacturers.

What Stages Are Involved In Small Scale Organic Fertilizer Composting?

General stage devision

The small scale organic fertilizer composting generally can be devided into two stages, namely the first high-temperature compost decomposed fermentation stage and the second aging stage. During this process, the unstable organic matter is transformed into stable humus through the decomposing process and under the action of microorganisms. Here, SX can provide you with high quality equipment for samll scale fertilizer fermentation

Let’s talk about the first stage : by proportioning the raw material matrix, the compost will absorb high oxygen, generate high temperature, greatly reduce the degradable volatile solids, gradually reduce the odor, and gradually change the color of the compost pile, and it is necessary to maintain good aeration and moisture control. .

Secondary composting of samll scale composting : The temperature initially decreased, the oxygen absorption rate decreased, and the odor completely disappeared.

Compared with the first compost, the second compost cannot be used without the second compost, because the second compost can degrade the refractory organic matter, and the mesophilic microbial colony can be re-established, thereby helping the organic fertilizer to decompose, reducing phytotoxic substances and inhibiting pathogenic bacteria. Click here for more details

Ddeviding from temperature changing

The temperature change of organic fertilizer can define whether it is decomposed or not.

Groove compost turner for samll scale composting

Temperature rising stage:

The decomposing temperature of organic fertilizer rises to 45℃, mainly actinomycetes, fungi and bacteria, mainly decompose sugars and starches. Even active biological animals and animals are involved.

High temperature stage:

The decomposing temperature reaches above 45°C, mesophilic microorganisms are inhibited, and thermophilicity dominates. Soluble organic matter continues to be decomposed by oxidation, and complex organic matter (cellulose, hemicellulose, protein, lignin) also begins to be decomposed. Around 50°C (thermophilic fungi and actinomycetes); around 60°C (thermophilic bacteria and actinomycetes); around 70°C (most microorganisms have been unable to adapt).

The optimum temperature for decomposing is 55°C, because most microorganisms are most active at this temperature and are most likely to decompose organic matter, and most of the germs, eggs and weed seeds will be killed. Please check https://fertilizerequipmentmanufacturer.com/small-scale-composting/ , you can find many equipment to help you in this espect.

Temperature falling stage:

Mesophilic microorganisms start to multiply again, take the lead, and further decompose the remaining refractory organic matter. At this time, the activity of microorganisms decreased, the oxygen demand of the compost to decompose decreased, the temperature decreased, and the compost gradually became stable.

Cow dung processing machine for making organic fertilizer

Animal farms require plenty of work. Should you have only two or three animals, you won’t have a lot of problems. However, farms with large livestock should tolerate huge issues. Removing cow dung is perhaps probably the most cumbersome of the activities that make your farm ready to go. Besides, disposing of such waste isn’t cheap.

Everybody understands that cattle feces makes a remarkable fertilizer for a variety of crops. Plants love the nutrients with this manure, and thus grow stronger and healthier. However, you won’t be capable of use cow dung consequently, as a result of multiple reasons.

Fortunately that you could select a reliable cow poop processing machine to make organic fertilizer. This will get you free of the foul odor of cow dung, which prevents farmers from using it as being it appears. These machines dewater and dry the manure, making it high-quality, organic fertilizer granules. They depend on a mud pump to push the raw material to the machine. Next, another special module squeezes the manure and separates it via a screw shaft, thus separating it in the liquid. The resulting liquid flows out using a screen.

If you also cultivate land in your farm, you’ll have the ability to create your own cattle dung organic fertilizer and save a lot of money in the process. If all you do is raise cattle, you’ll have the capacity to sell your organic fertilizer to farmers close to you, for any nice profit. Either way, an animal manure processing machine will help you take your farm to the next level or keep the monthly expenses manageable. These appliances are available in a variety of shapes and forms. In the event you require a smaller processing capacity, apply for a lesser machine, to save space and funds.

This kind of equipment uses cattle manure as raw matter. It removes this type of water, dries the resulting matter, and then turns it into pellets or granules of various sizes. The essential working principle of such machines will be the liquid-solid separation. Because they don’t use any added chemicals inside the production process, the resulting fertilizer is 100% organic and natural. It is a very strong selling point, so you are likely to find lots of organic farming businesses willing to buy your product.

Prior to buying your machine, you have to assess your actual production needs. Assembled your own business plan and then try to find no less than three potential customers to your fertilizer. In order to take advantage of the fertilizer by yourself crops, determine the desired volume. The main point is to discover what is the ideal capacity of your respective machine. Always make sure you some room for growth, should you opt to expand your fertilizer business sooner or later in time. However, avoid buying equipment you may never use fully, as that will be nothing buy a total waste of money and space.

You can click the following link, you will get more information about our cow dung processing machine.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

Using a chicken dung composting system in your chook farms

Before you use a chicken manure composting disposal way for your chicken farms, you need to learn what to do with it. You don’t want to just guess at how to work with it because that is how you miss something. Here is how to find and use this kind of machine to your advantage.

Figure out what you’re going to have to pay to get this kind of system put in place. There are going to be some options that are too expensive and some that are worth the money. All you have to do to find a fair price is look up what a few companies want you to pay them to get their chicken litter fermentation systems. If a lot of people have roughly the same price they are charging, you’re going to then see that as a price that is more than worth paying.

Look up what reviews have to say about the chicken manure composting system options that are out there. That way, you can start to learn what to expect from some of the options that are out there. If a lot of people tell you that something is just not a good fit, then you will know to avoid it. You’re going to want to go with something that a lot of people had success with. That way, you know that when you spend your money, you’re going to be happy with what you get out of what you purchase next.

There are going to be some questions you’ll have about running this kind of chook organic fertilizer compost equipment. This is why you’re going to want to figure out how to use it by reading instructions that were written about how to use it. If you don’t get instructions that come with the machinery, you’re going to then want to look them up on the internet. You may also be able to contact the seller to get what you need so go that route if needed. You’re going to want to follow instructions when using this so you know exactly what to do to get it up and running.

If your machinery starts to have issues, it’s a good idea to get a mechanic to help you with it. That way, you can be sure that everything is being worked on the right way. You don’t want to try and take something like this on without any kind of help because that is how you miss something big that causes you to have a few more problems in the end. It’s best to just have a professional come out to fix everything up when you have an issue so you can get everything back up and running quickly.

You’re now in the know about how to find and buy a chicken manure composting system for your chicken farms. The tips you just went through will make this easier on you. Just take your time with this and in the end you’re going to be happy with how it all works out.

If you reuqire a costomized chicken litter compsoting system, please click the following website.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/