Pig Manure Disposal

Production Process of Small Pig Manure Production Line

1. The production process: fermentation pool on the yeast – evenly into the bacterium agent – turn heap fermentation, fermentation 12-15 days — – points screen – crushing – premixed – (granules) packaging for sale
2. Fermentation process of small pig manure organic fertilizer production line
The production line process of pig manure organic fertilizer is mainly to mix the organic national waste with auxiliary materials (plant straw, etc.) and microbial fermentation agent with water content less than 50%, and make it fully mature, sterilize, deodorize and remove water through continuous aerobic fermentation. The moisture content of the decomposed pig manure is generally in the range of 30-35%. After screening , it can be directly used for granulation to produce spherical organic fertilizer, or further drying to produce powdered organic fertilizer.
3. Granulation process of small pig manure organic fertilizer production line
The pig manure organic fertilizer granulation process manufacturing line is mainly to screen the organic waste about 30-35% of fermented and mature water containing stars, granulate and dry to prepare round granular organic fertilizer, add functional bacteria to produce bio-organic fertilizer, and add nitrogen, phosphorus and potassium (the total nutrient imitation content is less than 15%) to produce organic fertilizer.

The following link will help you to know more information of our pig waste disposal system.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

How to effectively compost the pig dung from pig farms?

The pig manure turning machine is characterized by saving a lot of manpower and material resources engineering, making the scale of fertilizer production more flexible, especially suitable for converting agricultural waste, stored manure and organic household garbage into high-quality bio-organic fertilizer.

Advantages of processing machine for pig manure fermentation: The machine is equipped with a high-pressure forced oxygen supply system, which can use the oxygen at the bottom of the tank to evenly supply oxygen to the material, which is convenient for fermentation. The side of the fermentation tank is equipped with a black fixed copper sliding contact electric winding to ensure safety, reliability and durability. The advantages of the pig manure turning machine are thorough turning, long moving distance, short fermentation cycle and strong production capacity.

It is reported that the fermentation cycle is about 1 week, the distance between the pile and the pile can reach about 10 meters, and the annual production capacity can reach 10,000 to 10,000 tons. This machine is widely used in the processing of various livestock and poultry manure, straw, mushroom planting and culture materials, and domestic garbage. The pig waste turning machine has become a forklift’s response tool for turning materials, replacing labor, and is a mainstream product that affects the development trend of the composting industry. It is rapidly multiplying in the family of fertilizer machinery and equipment.

Introduction to the characteristics of the pig manure piler equipment: It adopts a four-wheel walking design, and the rotating knife shaft mounted under the frame implements the mixing, fluffing and shifting of the raw materials of the pile, which can be reversed, forwarded, and turned, and driven by one person. . It can be carried out in an open field or in a workshop. The fertilizer machine for composting pig manure produced by Fertilize Factory Machine Heavy Industry is more suitable for the process requirements and action mechanism of microbial fermentation of fresh chicken manure into fertilizer, and can effectively mix viscous chicken manure with straw powder and microbial preparations.

The pig manure turning machine also effectively prevents the generation of odorous and harmful gases such as amine gas, hydrogen sulfide, and vermicompost during the manure fermentation process. It can produce good bio-organic fertilizer and meet environmental protection requirements. During driving, the whole vehicle rides on the pre-stacked long strip of fertilizer base. The rotating knife shaft hung under the frame performs fluffing, mixing, and shifting of the fertilizer base raw materials. After the vehicle passes, it becomes a new strip. Stack pile. A major technological breakthrough of the pig manure turning machine is the integration of the crushing function of the material in the later stage of fermentation.

The scope of use of the fermentation machine of pig manure: This equipment is widely used in organic fertilizer production, livestock silage feeding, brewing, sugar making, paper making, municipal sludge treatment and the treatment and disposal of other departments of organic waste. The structure is also simple and the operation is convenient. Part of the beneficial microorganisms are used to promote the rapid composting of animal manure and other organic wastes. The unique continuous aerobic fermentation technology can quickly deodorize the organic wastes in a short time.

There are some disposal method for pig dung, you can visit the following link.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How does pig manure contain too much water? How to regulate water content in pig manure fermentation?

When pig manure is used to process organic fertilizer, water is an important parameter for organic fertilizer fermentation. When the water content of pig manure is too large, the fermentation time is long, and when the water content is too low, the temperature of pig manure can not reach the fermentation temperature. According to the situation after mixing, appropriate water or materials should be added to control the water content in 40% – 45%, that is, holding the pig manure with hands without water seepage. So how to adjust the water content in pig manure fermentation?

Microbial life activities need to constantly absorb water from the environment to maintain normal metabolism. Moreover, microorganisms can only absorb soluble nutrients, and the composting

materials softened by water absorption are easy to decompose. Therefore, appropriate moisture content is the necessary condition to maintain the optimal activity of microorganisms and the smooth progress of composting fermentation. When the water content is higher than 80%, the water molecules fill the interior of the particles and overflow to the particle gap, which reduces the pores of the reactor and increases the resistance of gas mass transfer, resulting in local anaerobic of the reactor, inhibiting the activity of aerobic microorganisms, and not conducive to the high temperature aerobic fermentation of materials.

However, the water content should not be lower than 40%. If the water content is too low, it will increase the porosity of the heap, increase the water dispersion loss, and cause water shortage in the heap, which is not conducive to the activity of microorganisms and affect the fermentation. A lot of research results show that the limit moisture content of compost is generally 60% – 80%, and the suitable moisture content is 50% – 60%.

Generally, the moisture content of composting materials (municipal solid waste and agricultural waste) can not reach the required moisture content value. In the process of composting, water, sludge, wet pig manure and other animal manure are generally used to adjust the moisture content. If the moisture content of composting material is too high, crushed crop straw, garbage, sawdust and edible fungus waste chaff can be added to adjust the moisture content.

More manure management method: https://www.fertilizer-plants.com/manure-management/

Email: info@fertilizer-plants.com

Phone: +86 180-3757-2883

How much one ton organic fertilizer production line?

How to caculate the prganic fertilizer production cost?

Speaking of the cost of a ton of organic fertilizer, take pig manure as an example: an average pig produces four catties of wet manure a day, and the purchase price of 1 ton of pig manure is US$80 including freight. After treatment, it can roughly produce 250 kg of organic fertilizer. If an organic fertilizer production line with an annual output of 20,000 tons is calculated on the basis of a 20-year service life, the cost of one ton in the past was about 400 US dollars, and now it needs 800 US dollars. Around two hundred dollars.

Examining the cost calculation, the organic fertilizer industry is a tax-free enterprise and an environmentally friendly ecological industry. The organic fertilizer market has considerable subsidies. Therefore, investment in the organic fertilizer industry is a very good choice for both the prospects and the market!

The cost and profit of one ton of sheep manure organic fertilizer or chicken manure organic fertilizer is equivalent to that of pig manure. There are two main factors affecting the cost: one is the difference in local market prices when purchasing organic fertilizer production raw materials; the other is the purchase of organic fertilizer equipment the cost of.

What are the raw materials for the production of organic fertilizer:

The raw materials are animal manure (chicken manure, cow manure, sheep manure, pig manure, etc.), urban organic waste, straw, sludge, etc. as raw materials for biological fermentation to produce organic fertilizer.

Understand the cost of organic fertilizer raw materials, and then understand the cost of purchasing organic fertilizer equipment. The equipment used in the production of organic fertilizer can be divided into two categories according to the production scale: one is to purchase a complete set of organic fertilizer equipment, establish a production workshop, and produce organic commodities in large quantities for a long time. fat. At this time, there are more than 10 kinds of equipment used, and the relative purchase cost will be higher. The advantage is that the production is more automated and the price of the commercial organic fertilizer produced is higher. Second, the raw materials for organic fertilizer production are limited, so you don’t want to invest too much, so you only need to purchase a suitable organic fertilizer fermentation equipment-a compost fermentation turner to complete daily organic fertilizer production.

Introduction of organic fertilizer fermentation equipment:

Fermentation of organic fertilizer requires the use of a turning machine (also called a turning and throwing machine), which is suitable for continuous fermentation of organic fertilizer plants. The equipment is characterized by tight structure, advanced technology, short fermentation period (7-10 days), low energy consumption and stable product quality.

With the rapid development of industry, agriculture and cities, the massive discharge of urban garbage, waste, and livestock and poultry manure from farms has brought great harm to the surrounding ecological environment and disease prevention and control work. Therefore, the use of livestock and poultry manure, domestic garbage and waste sludge to produce organic fertilizers not only beautifies the environment, but also turns waste into treasure, which is a project that the country has vigorously promoted for a long time.

After understanding the cost of producing organic fertilizer, how much does it cost to produce 1 ton of organic fertilizer? I believe everyone can calculate this problem by themselves. After all, this cost is a variable and it is different in each region.