Pelleting Machine

Considerations for Purchase the New Type Organic Fertilizer Granules Making Machine

The first thing to be investigated is the price of the new type granules making machine.I think this is also a problem that everyone is concerned about. After all, the cost of this equipment is not low, and the prices of various manufacturers are different. After determining the model you want, according to the model, go to find the manufacturers, consult the prices of these manufacturers, and then determine your intended manufacturer. Of course, although price is a factor that everyone cares about, it is not the only basis for deciding that we buy an organic fertilizer granulator from a certain manufacturer.
Investigate the production materials of the stirring teeth pelleting machine. After selecting your intended manufacturer in one step, you must go to the manufacturer to inspect the material of the equipment on the spot. At the same time, you must also take a look at the manufacturer’s production scale. It is recommended that the scale is too small, because the after-sales service cannot be guaranteed. Closer to home, the materials examined include the materials used for the organic fertilizer granulator, the thickness of the steel plate, and whether there is abnormal noise in the operation of the equipment. You should also look at the main parts of the organic fertilizer granulator, such as the reducer and motor manufacturers, to see if they are produced by major manufacturers. Because the reducer and motor are the core components of the organic fertilizer granulator, you must pay attention to this.
On-site test machine with materials. This is the next step in the purchase of a granulating machine for organic fertilizer production, and it is also a key factor in deciding whether or not to buy it. In fact, many customers don’t care about this. We have also seen many customers who do not bring materials to test machines because of troubles, but ask manufacturers to prepare some raw materials for test machines. But have you ever thought that the materials used by the manufacturer for the test machine are processed in advance, for example, after fermentation and the addition of binders, the organic fertilizer particles produced are very beautiful and have a high forming rate. But when you buy it back and use your own materials to produce it, you will find that this is not the case. Everyone should pay more attention to this.

I believe that after the above three steps, everyone will be able to buy the organic fertilizer granulator you want. I also hope that when you buy equipment, you can ask more, choose more, and try more, so that you can find a cost-effective machine.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

What is the instllation and debugging method of double roller granulator?

The dry roll granulator is called dry granulator because it can directly compress and granulate fermented powdery materials with a moisture content of ≤5% during the granulation process. Products can be packaged directly through organic fertilizer packaging machine equipment. It eliminates the need for drying and cooling after granulation in the traditional organic fertilizer production process. So, how to install and debug the newly purchased dry roll granulator?

The working principle of the double rolling extursion pelletizer is to rely on external pressure to force the material to pass through the gap between two relatively rotating rollers, and forcibly compress it into a block. During the rolling process, the actual density of the material can increase by 1.5~ 3 times, so as to meet the specified particle strength requirement

Installation and debugging method of dry rolling granulator equipment

Installation: After the newly-purchased organic fertilizer dry-method roller granulator arrives at the factory, the granulator will be used as the main machine. It depends on the number of units and is installed in conjunction with the process flow chart. Find out the elevation and horizontal placement, and the machine frame There are ground corner holes, which can be installed on concrete (the amount of solid vibration is not large, and the concrete foundation is not required to be very firm).

Axial alignment: It has been adjusted during installation. Generally speaking, the possibility of adjustment is unlikely. When adjustment is required, tighten or loosen the glands on both sides of the passive bearing seat, thereby pushing the displacement of the eccentric sleeve and the active shaft roller Corresponding.
Press roll gap adjustment: Sometimes it is necessary to increase the output or increase the bite angle during production. At this time, the distance between the two press shafts can be increased, and the distance between the driving shaft roller and the driven shaft can be increased. The steps are as follows : Stop, remove the upper frame of the two bearing seats, adjust the adjustment plate between the two bearing seats to the required thickness. The two rollers cannot collide between the rollers, and the minimum should be kept between 0.3-1mm.
Alignment adjustment of the ball socket: The ball socket of the organic fertilizer dry roll granulator is formed by the concave socket on the main roller surface, so there are problems of axial alignment and circumferential alignment.
Axial alignment steps: loosen the 6 connecting bolts of the driven gear and the adjusting sleeve, so that the adjusting sleeve and the driven gear are slightly disengaged, because the design has considered a ball and socket adjustment, and is equipped with two adjustments Bolt, so the dislocation can be adjusted regardless of the dislocation. Because the ball socket is too small, a carton board is placed between the two rollers during adjustment. After rolling, it can be seen whether the adjustment has achieved the purpose. After alignment, 8 connecting bolts can be tightened.

When you require to know more information about the double roller pelleting equipment, you can visit the following link.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

How to improve the granulation rate of using rotary drum pelleting machine?

Drum steam granulation is a process to realize thermal granulation. The equipment by improving the temperature of the material, and increase the solubility of salt in the pelletizing water system material, so that the water required by the material granulation can be obtained under low moisture, so as to effectively reduce the heat consumption required in the drying process, improve production efficiency. Therefore, the performance of granulation is the key to the yield and quality of compound fertilizer produced by drum granulation machine. Today, let’s discuss how to improve granulation performance.

1. The main factor of pelletizing rate of organic fertilizer is the frequency and time of material rolling in pelletizing machine.

The working principle of the wet type of pelleting equipment is that the material of organic fertilizer depends on the surface tension, add the right amount of liquid phase, and disperse the material into small particles. When running at high speed, many small particles roll into a ball. In a certain time to control the correct category line, improve the ball qualified rate. In production, if the pelletizer and material friction is not at the same time, there will be these two conditions. The machine is that the machine internal smooth degree is large, so that the friction force decreases, causing the material can not roll, resulting in unable to produce finished particles. If we have this situation, we can adjust the speed of the machine and install a small copy board inside. There is another case is the machine wall internal sticky more serious, this causes uneven material particles, because the material wall will know to rise to the highest, together from the top of the top down. There are two main reasons for this situation. One is that the inside of the machine is not smooth. This situation can be solved by increasing the internal finish of the pelletizer. There is another kind of material viscosity is too high, this situation we use to change the material formula, reduce humidity, reduce viscous materials can be solved.

2.The key to make qualified finished particles by the granulation mechanism of organic fertilizer is to stabilize the material ratio.

Drum granulation production technology is to bury steam pipe in the material bed, and then install spray pipe above the material bed, under normal circumstances to provide steam heat and water. Through steam to improve the humidity and viscosity required by the material, will not cause excessive water content, reduce drying load, make water distribution evenly. If the humidity of the material is not enough, it can also be supplemented with water. If the material humidity is not uniform, it will be difficult to form a ball or affect the uneven shape of particles. It may be that the steam nozzle is not properly installed. We can increase the steam nozzle to increase the receiving area of steam to solve this problem.

3.The pelletization rate is also based on reasonable material ratio.

The material ratio referred to here mainly refers to: 1. Reasonable collocation of raw material fineness. According to the operation summary of a number of organic fertilizer manufacturers, the fineness of the whole raw material should be matched as follows: 100-60 mesh raw materials account for about 30%-40%, 60 mesh raw materials with a diameter of 1.00 account for about 35%, small particles with a diameter of 1.00-2.00 account for about 25%-30%. In principle, the finer the material, the smoother the surface of the finished particle. However, in the production process, the use of super proportion of high fineness materials is prone to some bad problems, such as often appear too large particles, irregular particles, materials stick to the wall and so on. 2. Viscous materials and dispersive materials need to be reasonably matched. In production, the proportion of viscous materials is high, and it is easy to form balls. The proportion of dispersed materials is high, and the balls agree to disperse, and the fine powder will be relatively large. In general, in the conventional formula, the proportion of sticky raw materials for low concentration fertilizer is 45%-50%, and the proportion of sticky raw materials for high concentration fertilizer is 35%-40%, which also needs to be combined with the fineness of the material. If the collocation is not good, there may be no fine powder, no particles, or particles are not round, uneven size and other problems.

4. Chemical reactions between materials should be considered in preparation.

After some materials are made up, free water can be precipitated in the production process, making material moisture exceeds the standard and hindering normal production. After some raw materials are matched, the humidity of mixed materials will be greatly reduced. In the production process, normal production cannot be realized due to a large amount of moisture absorption. Therefore, chemical reactions between materials must be considered in the formulation to achieve a reasonable match.

4. Comprehensive water content of mixed materials.

The water content of synthetic raw material has a direct effect on granulation. After mixing, some materials are mixed into mud even without steam and water, making normal production impossible. Therefore, keeping the water content of the material low is conducive to the addition of steam during granulation, thus improving the temperature and viscosity of the material, and improving the compatibility and pelletization of the material.

5. Reasonable amount of return material.

Generally qualified particles are about 55%, so the amount of material returned is higher, which directly affects the production efficiency of finished particles. The disadvantage of the drum granulator is that the finished product has less particles, more powder, and large amount of return, which affects the luster and roundness of particles. If the return amount can be controlled between 30% and 35%, the formation of large particles can be effectively controlled.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/rotary-drum-granulator/

Notes for Installation of Fertilizer Disc Granulator

The chassis of the circular fertilizer granulator is strengthened with a number of radiant steel plates, which are durable and not deformed. Thickening, centring, solid base design, no need of anchor bolt fixation, smooth operation. The main gear of pelletizer is made by high-frequency quenching, and its service life is doubled. The plate fertilizer pelleting machine has the characteristics of uniform granulation, high granulation rate, stable operation, durable equipment, long service life.

Installation of disk organic fertilizer granulator:

The equipment should be installed on a horizontal concrete base and fixed with anchor bolts.
Pay attention to the vertical of the main body and the horizontal during installation.
After installation, check whether the bolts of each part are loose or whether the door of the main engine bin is fastened. If yes, please tighten it.
Configure power cables and control switches based on the device power.
After the inspection is completed, the no-load test will be carried out. Production can be carried out when the test is normal.
Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Disk fertilizer pelletizer is widely used in organic fertilizer pelletizer, chicken manure, cow manure, pig manure, sheep manure and other organic fertilizer raw materials livestock and poultry feces feces and urine mixed fertilizer particle production, organic fertilizer production equipment disk pelletizer ball rate is high, stable performance, long service life, favored by the majority of users. We can provide users with 2-4T /h, 4-6T /h, 6-8T /h new organic fertilizer granulation equipment, fertilizer equipment, chicken manure organic fertilizer production equipment, chicken manure organic fertilizer particle production equipment.

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https://www.fertilizerfactorymachine.com/pan-granulator/

Advanced Craft of Making Organic Fertilizer Granules

The production process of making organic fertilizer granulation mainly consists of screening and magnetic separation of about 30%-35% of the organic waste containing about 30%-35% of the water content after fermentation, and then granulating and drying to prepare round-particle organic fertilizer. Adding functional bacteria can produce bio-organic fertilizer. Adding nitrogen, phosphorus, and potassium (total nutrient content less than 15%) can produce organic and inorganic fertilizers.

After the fermented organic waste is subjected to magnetic separation and screening, the raw materials of the binder and other components that need to be compatible are metered and mixed according to the ratio requirements, and are upgraded to a multi-dimensional high-efficiency mixer by a bucket elevator for rapid mixing. The mixed material slips out into the mixed silo, and is fed uniformly and continuously to the stirring teeth type of granulating machine by the disc feeder to form columnar particles; the columnar particles are polished by the round particle polishing and shaping machine to form spherical glumes. The belt conveyor is sent to the drying, cooling, and screening machine (three-in-one model), and the particles are dried at low temperature and large air volume (<65°C) in the front section of the drying cooling and screening machine, and then enter the cooling section for air cooling and sufficient cooling. After the material enters the cylinder of new type fertilizer pelleting machine, the sieved finished particles are sent by the elevator to the finished product silo, and are measured by the packaging system, packaged and stored. The large sieved particles are crushed and then returned to the mixing and granulation System. The small particles sieved (basically no powder) can be made into small packages and sold directly.

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https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

Double Making Pellets Equipment for Granular Compound Fertilizer Production

In the production of organic fertilizer granulation, there are three types: agglomerate granulator, wet granulator, and extrusion granulator. The agglomerate granulator includes a disc granulator, a stranded granulator, and a wet granulator. The new type stirring tooth granulator, extrusion granulator has a pair of roll extrusion granulator. In most cases, the production of organic fertilizers uses a disc granulator or a new type of stirring tooth granulator. The roller extrusion making pellets machine is suitable for granulating materials that are too loose and difficult to granulate.

Double Roller Making Granules Machine — Double roller extrusion granulator for compound fertilizer plants.

The roller extrusion granulation machine does not need to heat or humidify the material, save investment, save energy, can adapt to the heat-sensitive material, no waste water or waste gas is discharged in the production, and will not pollute the environment. The extrusion granulation process flow short, simple operation, easy to complete production automation, improve production efficiency, no special requirements for the nature and particle size distribution of the material, high hardness, no segregation, and no agglomeration.

The following website will help you to read more information of double roller pelleting machine.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

Stirring Tooth Making Granules Machine for Granular Production

The stirring tooth granulator adopts a new granulation process that integrates multiple functions such as rotation, spheroidization, polishing, densification, heating, and drying. The new type making granules machine adopts high-strength alloy materials, which can be used for the country and extend the life of the equipment (basically no wearing parts). The material moisture can be granulated between 30%-40%, and the output moisture is about 30%. This reduces the drying requirement of the traditional 70% moisture process and effectively reduces the production cost of organic fertilizer.

1. Adopting high-speed rotation, the material is turned at a high speed with the simplified version, the powder can be bonded under high-speed movement, and the process of mixing, granulating, spheroidizing, and densification can be realized continuously inside, so as to achieve the purpose of ball granulation. The particle shape is spherical, the size is 60.5m-5m, the granulation rate is above 98%, and the moisture content is 35%-40%. The size of the particle diameter made by new type organic fertiizer pelleting machine can be adjusted by the speed of the rotor, the lower the rotation speed, the larger the particles, the higher the rotation speed, the smaller the particles, and vice versa. 2. Use the raw materials after fermentation within the specified range for granulation processing, and break through the disc granulation. Large return material, high moisture, low strength, uneven particle size, or scorching in the air, small yield, low yield. It also saves fuel during the drying process. It breaks through the flat film granulator’s low output, difficult maintenance, difficult to clean the mold, troublesome adjustment, and brings labor-consuming and time-consuming features to users, which greatly saves energy and improves utilization. The rate has increased the profit of the enterprise. If you need to know more information of our machine, you can visit the following website. https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/ E-mail: info@fertilizerfactorymachine.com TEL: + 86 180 3757 2883