How to oprate the pan granulating machine made by FFM factory?

The plate granulation machine is the most commonly used organic fertilizer granulation equipment in organic fertilizer granulation equipment. It has the advantages of simple operation, convenient maintenance, forced durability, etc. Below, I will explain the entire production process and flow of the organic fertilizer disc granulator in detail.

  1. Transport the processed poultry manure directly to the raw material silo (or raw material mixer).
  2. The livestock manure is transported to the disc homogenizer, and evenly added to the rotating disc of the disc granulator. The liquid component or an appropriate amount of water is poured through the liquid component distributor of the disc granules making equipment on the material in the disc to meet the amount of liquid phase required for ball formation. The rotating disc and the edge of the disc produce friction and centrifugal action on the material, causing the material to move in a circumferential direction, and the powder particles are rubbed against each other. And squeeze, gradually agglomerate into balls. Due to the difference in particle mass, the resulting gravity and centrifugal effect are also different, when the gravity and centrifugal effect are increased enough to overcome the friction between the particles, they will be thrown out of the disk. The smaller particles still stay in the disc of pan pelletizer and continue to agglomerate the fine powder particles.
  3. It is transported to the organic fertilizer dryer to exchange heat with the heat from the hot blast stove.
  4. Transport to the hot sieving process to sort the particles, and the fine particles return directly to the disc homogenizer, as the core to continue to participate in the adhesion of the particles into balls.
  5. Transport to the organic fertilizer cooler, and cool the fertilizer through natural cold air or strong cold air.
  6. Transported to the finished product sieving facility, the large particles are crushed by the pulverizer and then returned to the disc homogenizer to continue to participate in the ball formation.
  7. The qualified products after screening are transported to the fertilizer machine for coating treatment.
  8. Transport to the fully automatic packaging scale for weighing, packaging and warehousing.
  9. Drying, cooling, and workshop dust are discharged after being treated by cyclone dust collector, labyrinth dust removal room, and wet washing to reach the standard.

When you require to know more information about the pan granulator, you can visit the following link.

https://www.fertilizerfactorymachine.com/pan-granulator/

Notes for Installation of Fertilizer Disc Granulator

The chassis of the circular fertilizer granulator is strengthened with a number of radiant steel plates, which are durable and not deformed. Thickening, centring, solid base design, no need of anchor bolt fixation, smooth operation. The main gear of pelletizer is made by high-frequency quenching, and its service life is doubled. The plate fertilizer pelleting machine has the characteristics of uniform granulation, high granulation rate, stable operation, durable equipment, long service life.

Installation of disk organic fertilizer granulator:

  1. The equipment should be installed on a horizontal concrete base and fixed with anchor bolts.
  2. Pay attention to the vertical of the main body and the horizontal during installation.
  3. After installation, check whether the bolts of each part are loose or whether the door of the main engine bin is fastened. If yes, please tighten it.
  4. Configure power cables and control switches based on the device power.
  5. After the inspection is completed, the no-load test will be carried out. Production can be carried out when the test is normal.

    Pan Granulator for Organic Fertilizer
    Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Disk fertilizer pelletizer is widely used in organic fertilizer pelletizer, chicken manure, cow manure, pig manure, sheep manure and other organic fertilizer raw materials livestock and poultry feces feces and urine mixed fertilizer particle production, organic fertilizer production equipment disk pelletizer ball rate is high, stable performance, long service life, favored by the majority of users. We can provide users with 2-4T /h, 4-6T /h, 6-8T /h new organic fertilizer granulation equipment, fertilizer equipment, chicken manure organic fertilizer production equipment, chicken manure organic fertilizer particle production equipment.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/pan-granulator/

Advanced Craft of Making Organic Fertilizer Granules

The production process of making organic fertilizer granulation mainly consists of screening and magnetic separation of about 30%-35% of the organic waste containing about 30%-35% of the water content after fermentation, and then granulating and drying to prepare round-particle organic fertilizer. Adding functional bacteria can produce bio-organic fertilizer. Adding nitrogen, phosphorus, and potassium (total nutrient content less than 15%) can produce organic and inorganic fertilizers.

After the fermented organic waste is subjected to magnetic separation and screening, the raw materials of the binder and other components that need to be compatible are metered and mixed according to the ratio requirements, and are upgraded to a multi-dimensional high-efficiency mixer by a bucket elevator for rapid mixing. The mixed material slips out into the mixed silo, and is fed uniformly and continuously to the stirring teeth type of granulating machine by the disc feeder to form columnar particles; the columnar particles are polished by the round particle polishing and shaping machine to form spherical glumes. The belt conveyor is sent to the drying, cooling, and screening machine (three-in-one model), and the particles are dried at low temperature and large air volume (<65°C) in the front section of the drying cooling and screening machine, and then enter the cooling section for air cooling and sufficient cooling. After the material enters the cylinder of new type fertilizer pelleting machine, the sieved finished particles are sent by the elevator to the finished product silo, and are measured by the packaging system, packaged and stored. The large sieved particles are crushed and then returned to the mixing and granulation System. The small particles sieved (basically no powder) can be made into small packages and sold directly.

When you want to know more, you can click the following link.

https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

How is the Drum Granulator Composed?

Bracket
The whole rotating part of the drum pelleting machine is supported by the bracket, which bears greater force. Therefore, the supporting wheel frame of the machine is made of medium carbon steel plate and channel steel, and has passed strict quality control and special process requirements, which has achieved the purpose of this machine. In addition, the more important thing is the tugboat fixed on the rack. Considering that it will produce greater friction with the body roller, our factory specially selects high-quality anti-corrosion and wear-resistant materials, which greatly improves the service life of the machine. The frame also adopts casting integrated technology. In addition, there are hoisting hooks at the four corners of the supporting roller frame, which is convenient for loading, unloading and transportation.

Drum Part
The most important part of the dry rotary granulator is the body part, which is made of high-quality medium-carbon steel plate dry-joined, and built-in special polypropylene or acid-resistant stainless steel liner, which can automatically remove scars and tumors from the inside. And through strict quality control and specific process requirements, in order to achieve the purpose of this machine.

Rotary Drum Granulating Machine for Sale
Rotary drum granulator for cold and hot granulation.

Transmission Part
The transmission part of the transfer granulator is excellent and important for the whole body work. The transmission frame is made of special channel steel by dry connection, and has passed strict quality requirements. The main motor and reducer installed on the transmission frame are of reliable quality. The motor drives the pulley, the V-belt, and the reducer to the main shaft to make the body work. The transmission reducer of rotary fertilizer machine for making granules is in the working part of the main shaft, and the nylon write-off connector is used for transmission and drive.

Big Gear Ring
It fixed on the drum making pellets equipment, toothed with the transmission pinion, opposite to drive the body to work, it uses high-tech wear-resistant materials, so that the machine has a longer service life.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to Prolong the Serive life of Double Roller Granulator?

The raw material enters the copper room from the hopper of the double roller extrusion granulator, and the cake-like material connected by the particles is rolled. The cake-like material enters the pulverizing device for pulverization. The pulverized mixture is filtered through a sieve and discharged from the material. Kei out of material. The reducer and motor of the kun extrusion granulator adopt flexible belt transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment of the mixing granulator. The double roller granulator is sturdy and powerful, easy to operate and stable in operation. The following content shows how to prolong the serive of double roller granulator.

Double Roller Making Granules Machine
Double roller extrusion granulator for compound fertilizer plants.
  1. The fertilizer should use clean tap water to cool the gearbox of the granulator to prevent the cooling pipe of the cooler from being blocked, causing the lubricating oil temperature to rise and affecting the lubrication effect of the gearbox.
  2. For the granulator, also pay attention to frequently observe the working conditions of the gearbox, such as noise, vibration, temperature rise, .If abnormal conditions are found, they should be dealt with in time.
  3. Most of the wheel granulators are made of steel. They should be painted with anti-rust paint in winter and stored in a dry and ventilated place.
  4. When the rubber parts of the mixing extrusion granulator are damp or stained with oil, they will age and crack, reducing their service life. So protect the rubber accessories.

You can visit this website to read more information.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883