Fertilizer Equipment

What it the Function of Commercial Composting Equipment?

The commercial groove type of composting machine is the core equipment of aerobic dynamic composting. As a new type of machinery, it has not been seen in the national product catalog, but it has rapidly multiplied in the fertilizer machinery and equipment family. It has become a mobile phone that replaces labor and forklifts to turn materials. It is a mainstream product that affects the development trend of the composting industry. The commercial groove compost turner plays an important in the composting production.

1. Stirring function in raw material conditioning. In fertilizer production, some auxiliary materials must be added in order to adjust the carbon-nitrogen ratio, pH, and water content of the raw materials. The main raw materials and various auxiliary materials that are roughly piled together in proportion can be mixed evenly by the turning machine to achieve the purpose of quenching and tempering.

2. Adjust the temperature of the raw material pile. During the operation of the stacker, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be conserved in the stack, which helps the aerobic microorganisms to actively generate fermentation heat, and the stack temperature rises. When the temperature is high, fresh air can be supplemented. It forms a state of alternating medium temperature-high temperature-medium temperature-high temperature, and various beneficial microorganisms grow and multiply rapidly in the temperature range that they are adapted to.

Groove Commercial Composting Equipment — Commercial groove compost turner made by reliable FFM company.

3. Improve the permeability of the raw material pile. The pile turning system can process the materials into small clumps, making the sticky and dense raw material piles fluffy and elastic, forming a suitable porosity.

4. Adjust the moisture content of the raw material pile. The suitable moisture content of raw material fermentation is around 55%, and the moisture standard of finished organic fertilizer is below 20%. During fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause the water to lose its carrier and be freed. Therefore, with the fertilizer production process to reduce the water in time, in addition to the evaporation formed by heat conduction, the compulsory water vapor will be emitted when the raw material is turned by the commercial fermentation machine.

5. Realize the special requirements of compost process. Such as crushing of raw materials, giving a certain shape to the pile of raw materials or realizing quantitative displacement of raw materials, etc. As one of the important equipment in the process of fermentation equipment and organic fertilizer production, the stacker has been at the forefront of the development of the times and has made great contributions to the production of organic fertilizer.

The following webstie allow you to know more information.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

E-mail: info@fertilizerfactorymachine.com

TEL: +86 180 3757 2883

How to Make the Surface of Granules with Protective Film?

The fertilizer drum coating machine is composed of a stirring tank, an air compressor, a host, a conveyor and so on. The machine adopts a special liquid raw material or a spraying process combined with solid powder, which can form a protective film on the surface of the compound fertilizer particles to isolate it from the outside air. Consequently, effectively preventing the salt bridge effect and moisture absorption on the surface of the fertilizer. At the same time, the surface brightness of the particles is improved, and some trace elements can be appropriately added to improve the fertilizer efficiency. And it can prolong the effect of fertilizer in the soil, and can effectively improve the use effect of compound fertilizer.

When the finished granules flow uniformly into the coating machine and then continue to roll, first use compressed air and a special nozzle to spray the prepared oily mixed coating agent into a mist and apply it on the surface of the compound fertilizer particles. The surface of the compound fertilizer particles is coated with a uniform protective film, which effectively prevents salting out and moisture absorption on the surface of the fertilizer. This equipment is specially designed on the internal structure according to the coating process requirements, and it is an effective special equipment for preventing agglomeration of compound fertilizers.

Drum Coating Machine for Processing Fertilizer Granules — Drum coating machine is available for fertilizer production plants.

What are the Component of the Drum Coating Machine?

Bracket part: The whole rotating part of the machine body is supported by the bracket, which bears greater force. Therefore, the supporting wheel frame of this machine is welded with medium carbon steel plate and channel steel, and has passed strict quality control and special process requirements, which has achieved the purpose of this machine. In addition, the more important thing is the supporting roller fixed on the shelf. Considering that it will have greater friction with the machine body rolling belt, our factory deliberately selects anti-corrosion and wear-resistant materials, which greatly improves the service life of the machine. Casting integrated technology is also used. In addition, there are hoisting hooks at the four corners of the supporting roller frame, which is convenient for loading, unloading and transportation.
Transmission part: The transmission part of the whole coating equipment is particularly important, and the work of the whole body is carried out by this. The transmission frame is welded by channel steel and has passed strict quality requirements. The main motor and reducer installed on the transmission frame are all selected products with reliable quality. The motor drives the belt pulley, the V-belt, and the reducer to the main shaft to make the machine body work. The transmission reducer and the main shaft work part are driven by nylon pin couplings.
Big gear ring: This part fixed on the machine body, toothed with the transmission pinion gear, opposite to drive the machine body to work, it uses high-tech wear-resistant materials, so that the machine has a longer service life.
Rolling belt: Fixed on both sides of the machine body to support the whole coating equipment body.
Body part: The important part of the whole coating machine is the body part, which is welded by medium carbon steel plate, and has passed strict quality control and specific process requirements to achieve the purpose of the machine.

There are more information of coating machine, you can visit https://www.fertilizerfactorymachine.com/drum-coating-machine/

E-mail: info@fertilizerfactorymachine.com

Phone Number: +86 180 3757 2883

Manure Making Machines: Low-venture Organic Fertilizer Production Line

With the best poultry manure making machines, you can change over creature squander into beneficial natural compost. Likewise, it’s conceivable to discover excellent machines at moderately low costs. This implies you can begin a low venture natural manure creation business

Manure Fertilizer by SX Organic Fertilizer Production Line

and start making a benefit in a short space of time. The compensation period on numerous machines is under a year. The sorts of creature squander you can use to produce natural compost incorporates chicken waste, cow fertilizer, horse excrement and that’s just the beginning.

Working Processes

Natural manures are produced utilizing a mature cycling. Aging is significant in light of the fact that unfermented excrement contains poisons which can hurt soil, harvests and water supplies. The primary cycles associated with natural compost creation are maturation, pulverizing and blending.

Commercial Organic Manure Granules

To deliver high-grade manurecompost granules, you need to put resources into the most recent excrement manure granulator. Such a gadget is utilized for transforming fueled compost into granules. To create pellets, compost granulation machines utilize wet granulation innovation.

Manure Pellet Machine in Organic Fertilizer Plant

Pelletizing is appropriate for treated the soil fine fertilizer material with a dampness content going from 25% to 35%.

When contrasting distinctive pulverizing machines, you need to observe the specialized determination datasheets. You likewise need to choose whether you need a little scope granulator with an hourly yield pace of 1 ton of natural compost granules, or an enormous scope creature squander pelletizer with an hourly yield rate surpassing 20 tons. Your creation necessities will rely upon the scale and nature of your business. Is it true that you are hoping to sell natural manure natural pellets in the commercial center or do you simply require great compost for your own agricultural undertaking?

Creature Waste Sources For Organic Fertilizer Making

You can purchase chicken compost pelletizer, poultry fertilizer pelletizers, and dairy animals excrement pellet machines. Here are the absolute most ordinarily utilized wellsprings of excrement for compost making:

Dairy animals Dung Handling: Cow dung has a high carbon content, making it extraordinary for improving soil quality. It’s low nitrogen substance and high water content mean it is ideal to blend it in with goat excrement or pony compost to deliver high-grade natural manure. It is fitting to put resources into a dairy animals compost drying machine on the off chance that you intend to utilize cows squander as your primary crude material source.

Process for Making Powdery Organic Fertilizer from Chicken Manure

Chicken Waste: Poultry fertilizer is wealthy in nitrogen, potassium, and phosphorus – all key minerals plants require for ideal development. The fundamental issue with utilizing chicken waste for organic fertilizer making is that it is uncommon to discover it is adequately enormous amounts for business producing purposes. Besides, aging is fundamental for the end of germs.

Pig Waste: Pig squander is an incredible soil compost as it is humus-rich. Click (https://www.fertilizer-plants.com/how-to-compost-pig-manure/) to know: how to get pig waste organic fertilizer?

Pony Waste: Horse compost has a low water content, so it is ideal for making natural manure pellets. It very well may be aged rapidly and is wealthy in fiber.

There are numerous different wellsprings of creature squander for natural compost creation. In the event that you are uncertain about whether the source you approach is appropriate for natural compost producing, make certain to contact the client care group from a top of the line fertilizer making machine provider.

Do you know about the dobule roller granulation machine?

The double roll extrusion granulator is mainly used for the granulation of organic fertilizer and compound fertilizer. The opposite roller extrusion production line is not used for drying and cooling process for the granulation of inorganic fertilizer, which saves a certain amount of cost. In the rapid development of fertilizer industry, the non drying production line is welcomed by customers due to the impact of environment.

How to distinguish single shaft and double shaft roll extrusion granulator?

The single shaft double roll extrusion granulator, the motor drives the belt and pulley, which are transmitted to the driving shaft through the reducer, and synchronized with the passive shaft through the split gear, working in opposite direction.

The belt and pulley are driven by the motor and transmitted to the two output shafts of the reducer through the reducer, and each output shaft drives the two grinding rollers to do opposite work through the coupling.

The double axis extrusion granulator is divided into uniaxial and biaxial. The density of biaxial extrusion material is 1-1.5 times higher than that of uniaxial extrusion material, that is to say, the particle strength produced by the double shaft twin roll extruder is significantly higher than that of the uniaxial extruder. In addition, the output is also increased by 0.5 times, and the granulation rate reaches more than 95%, and the particles are nearly round. After being shaped by the drum throwing round machine, it can be used as compound fertilizer The roundness of the particles is comparable.

Double roller extrusion fertilizer granulation machine

The shape and size of the ball and socket on the roller skin of the double shaft double roller extrusion granulator can be selected in a wide range according to the user’s needs. The ball pressure shapes include pillow shape, semi-circular shape, shape, walnut shape, flat ball shape and square bar shape. At present, the shape of flat ball is adopted.
The whole machine is divided into four parts: frame part: transmission connection part, head working part and crushing and separating part.

This series of double roller granulation belongs to extrusion sliding model. Its working principle is that the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and work in opposite direction with the driven shaft through the split gear. The materials are added from the feeding hopper, extruded by rollers, demoulded and pelletized, and transported to the crushing Screen Studio through a pair of chains. The finished products (balls) are screened and separated, and then the returned materials are mixed with the new materials, and then granulated. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

Compound Fertilizer Double Roller Extrusion Granulation Production Line

For ammonium chloride extrusion granulation, the double roll extrusion granulator is selected. The roll skin of double shaft twin roll extrusion granulator is made of high-quality anti-corrosion and wear-resistant materials. It has the advantages of beautiful appearance, simple operation, low energy consumption, long service life and high granulation rate. The roller skin of this series of twin roll extrusion granulator is widely used in compound fertilizer manufacturing process.

Email: info@fertilizer-plants.com

10 T/H new type organic fertilizer granulator in US.

In April, 2016, new type compost granulator from SHUNXIN Machinery was sent out to US. The creation limit of this machine is 10 ton for each hour, which is suitable for huge scope natural manure creation plant.

Cow Manure Fertilizer Granulating Machine

Crude materials of New-type Granulator. In general, the molecule size of materials before granulation ought to be under 200 cross sections. Also, the run of the mill crude materials contain defecation o animals and poultry (like chicken excrement, pig compost, and cow dung).straw, food waste, mushroom and parasites buildup, paper muck. channel mud from sugar treatment facility, vinasse, bean dreqs, turf thus on.

Fruit & Vegetable Waste Composting Machine

In excellence of this highlights of higher granulation rate, smooth running and long help life, this solid and strong pulverizing machine has appreciated extraordinary prevalence among the field of natural manure production. This machine from SHUNXIN Fertilizer Machinery can be utilized for crushing cycle straight forwardly in the wake of fertilizing the soil and fermentation.which spares drying measure, incredibly bringing down energy utilization ano fabricating costs. The natural manures delivered by our new sort granulator are circular, and its natural material substance can be up to 100%, accomplishing granulation with unadulterated natural issues.

Email: info@fertilizer-plants.com

Mobile Phone: +86 180-3757-2883

How does pig manure contain too much water? How to regulate water content in pig manure fermentation?

When pig manure is used to process organic fertilizer, water is an important parameter for organic fertilizer fermentation. When the water content of pig manure is too large, the fermentation time is long, and when the water content is too low, the temperature of pig manure can not reach the fermentation temperature. According to the situation after mixing, appropriate water or materials should be added to control the water content in 40% – 45%, that is, holding the pig manure with hands without water seepage. So how to adjust the water content in pig manure fermentation?

Microbial life activities need to constantly absorb water from the environment to maintain normal metabolism. Moreover, microorganisms can only absorb soluble nutrients, and the composting

materials softened by water absorption are easy to decompose. Therefore, appropriate moisture content is the necessary condition to maintain the optimal activity of microorganisms and the smooth progress of composting fermentation. When the water content is higher than 80%, the water molecules fill the interior of the particles and overflow to the particle gap, which reduces the pores of the reactor and increases the resistance of gas mass transfer, resulting in local anaerobic of the reactor, inhibiting the activity of aerobic microorganisms, and not conducive to the high temperature aerobic fermentation of materials.

However, the water content should not be lower than 40%. If the water content is too low, it will increase the porosity of the heap, increase the water dispersion loss, and cause water shortage in the heap, which is not conducive to the activity of microorganisms and affect the fermentation. A lot of research results show that the limit moisture content of compost is generally 60% – 80%, and the suitable moisture content is 50% – 60%.

Generally, the moisture content of composting materials (municipal solid waste and agricultural waste) can not reach the required moisture content value. In the process of composting, water, sludge, wet pig manure and other animal manure are generally used to adjust the moisture content. If the moisture content of composting material is too high, crushed crop straw, garbage, sawdust and edible fungus waste chaff can be added to adjust the moisture content.

More manure management method: https://www.fertilizer-plants.com/manure-management/

Email: info@fertilizer-plants.com

Phone: +86 180-3757-2883

What equipment is needed to produce granular organic fertilizer?

What are the common equipment for granular organic fertilizer production line?

Organic fertilizer equipment classification:

1. Crushing equipment
The new type semi–wet material crusher-vertical crusher and horizontal crusher, the internal structure has chain type and hammer type. There is no screen, even if the material is smashed out of the water, it will not be blocked.

2. Mixing equipment
Mixing mixers–including vertical mixers, horizontal mixers, dual-shaft powerful mixers, drum mixers, etc. The internal stirring structure is divided into stirring knife type, spiral type, etc. Design a suitable mixing structure according to the characteristics of the material. The discharge port is designed for cylinder control and baffle control.

3. Conveying equipment
Belt conveyors–mobile belt conveyors, fixed belt conveyors, etc., belt conveyors are economical logistics conveying equipment that is indispensable for forming a rhythmic flow line. It has strong conveying capacity, long conveying distance and simple structure. It is easy to maintain and can easily implement many features of programmed control and automatic operation.

4. Granulation equipment
Special granulator for organic fertilizer-including disc granulator, new wet granulator, round thrower, drum granulator, roller granulator, etc. According to the characteristics of raw materials, select the appropriate granulator.

5. Drying and cooling equipment
Rotary dryer-alias drum dryer, biological organic fertilizer dryer, because the temperature of organic fertilizer can not exceed 80 ° when drying, so the dryer adopts hot air drying mode.

Cooler—similar in appearance to dryer, but with different material and performance.

7. coating equipment
Particle Coating Machine–The appearance of the main machine is similar to that of the dryer and the cooler, but the internal structure is quite different. Stainless steel plate or polypropylene lining is used inside the coating machine. The whole machine includes matching powder machine and oil pump.

8. Automatic packaging equipment
Automatic weighing and packaging machine-including spiral type and DC type, single head and double head, made of stainless steel and carbon steel, customized according to the actual needs of customers.

Fellow or contact me to learn more details for your fertilizer plant.

Email: info@fertilizer-plants.com

Phone: +86 180 3757 2883