Manure recycling – Page 2

How to obtain the quality poultry manure composting fertilizer?

The poultry manure fermentation tank is a fermentation equipment that uses aerobic microbial fermentation bacteria to perform harmless treatment of the manure placed in a closed cylindrical tank. This kind of treatment equipment can carry out the fully enclosed fermentation treatment of livestock and poultry manure, which not only kills harmful bacteria and pathogens at the bottom, but also has no pollution to the environment. It solves the problem of foul smell that is easy to produce when manure is stacked and dried. It has good ecological benefits and economics. Benefits and social benefits.

The operating princinple of composting pot for poultry manure is that it is naturally fermented by oxygen consumption and generates a high temperature of 70 degrees under the cooperation of organic fertilizer fermentation inoculants and heating devices. The feces, urine and corpses are fermented and rotted to kill all kinds of harmful bacteria and pathogens. This set of equipment can process 10 tons of livestock and poultry manure a day. After the fermentation of livestock and poultry manure is completed in this tank, it can be turned into a high-quality organic fertilizer raw material to realize waste reuse and form a virtuous ecological cycle.

The in-vessel type of poultry manure fermenting equipment adopts fully enclosed fermentation, which filters out harmful gases well and will not cause secondary environmental pollution problems. Moreover, the fermentation is fast to the bottom, which is more than twice the fermentation speed of ordinary compost, and the quality of the organic fertilizer produced is also higher than that of domestic standard. This kind of fermentation equipment is simple and easy to control. Because of its high fermentation rate, it processes a large amount of livestock and poultry manure throughout the year, which saves time and effort compared with the compost fermentation turning machine using trough fermentation.

In-Vessel Composting Poultry Dung Tank — Organic fertilizer fermentation pot with PLC control system monitors the status of poultry dung composting.

In terms of appearance, this type of equipment has horizontal feces fermentation tanks and vertical feces fermentation tanks. They have a large-scale stirring device inside, which is used to turn the animal materials during the fermentation process, so that the internal materials can be fermented evenly. Since the working principle of the fermentation tank is to use aerobic bacteria to decompose the material, a ventilation device is needed on this huge closed device to supply oxygen to the inside of the tank.

Poultry farms produce a large amount of manure every day, especially large-scale farms. The accumulated manure does not undergo special treatment and only exposed to the sun will have a negative impact on the environment. The supporting use of poultry manure fermentation machine can well solve these problems. The scientific treatment of waste generated in the process of livestock and poultry breeding is the only way to promote the sound development of the industry and ensure ecological harmony.

When you require to know more information about the manure composting equipment, you can visit the following link.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

What management technology can be used in the pig dung disposal system?

Our pig manure organic fertilizer making line provides organic fertilizer fermentation techniques. The conversion of pig dung to organic fertilizer is of great significance. Livestock and poultry manure is a traditional Chinese high-quality organic fertilizer. Increasing the application of organic fertilizers can reduce the amount of chemical fertilizers used, improve the soil structure, and significantly improve the quality of agricultural products. It is an important measure to promote the sustainable development of agriculture and the production of pollution-free agricultural products. It can not only effectively solve the environmental pollution problem of intensive livestock and poultry farms, prevent and control agricultural non-point source pollution, and realize clean production of animal husbandry, but also produce high-quality organic fertilizer products, promote the process of organic fertilizer industrialization, and realize the sustainable development of ecological agriculture to reach the region. The organic combination and coordinated development of “aquaculture” and “cropping industry” promotes a virtuous cycle of agricultural waste treatment and utilization.

Natural composting fermentation pig manure is piled in a fermentation tank, covered with straw, and after a long period of natural anaerobic fermentation (some up to several years), it is directly applied to the ground during the fertilization season. This method has been widely used in small farms in remote areas. The main reasons are: first, the small farm is located in a remote area, far away from residential areas, and the area is vast. Second, the natural composted and fermented fertilizer is used nearby in the small farm, not far away. However, most intensive livestock and poultry farms in China are concentrated in the suburbs of cities, very close to residential areas, and there is no large amount of land around to absorb the continuous production of pig manure.

3D Diagram of Pig Waste Disposal System — Complete pig manure disposal system for pig farms.

The drying method is to spread pig manure evenly on the field and use solar energy for natural drying. The method has low investment and low cost, but it covers a large area, has serious environmental pollution, and has a lot of fertilizer nutrient loss. It is also difficult to produce normally in rainy and snowy seasons, and it is difficult for the product to meet the requirements of harmlessness. The method is suitable for the treatment of scattered livestock and poultry manure by livestock and poultry farms, but is not suitable for intensive livestock and poultry farms to process large and concentrated livestock and poultry manure.

The direct rapid drying method is a rapid processing method that uses high-temperature hot flue gas to directly dry and sterilize pig manure, and control the moisture content of the product below the safe storage moisture. The direct rapid drying method has the advantages of rapid processing, simple operation, good product quality, free from climate restrictions and continuous production. It was widely used in the fecal treatment of intensive chicken farms in the 1990s. However, this method has high energy consumption, and improper treatment of the drying tail gas is likely to cause secondary pollution. Therefore, when the moisture content of livestock manure is high or in areas where coal resources are scarce and environmental protection requirements are high, its usability is restricted.

Biogas anaerobic fermentation method uses pig manure from livestock farms as raw materials. In the biogas fermentation device, under the condition of isolating oxygen, through the action of microorganisms, the carbon element is finally decomposed into combustible gas (biogas). The biogas anaerobic fermentation method is suitable for the treatment of liquid livestock and poultry manure from the intensive livestock and poultry farms using the water flushing (or blister) manure removal process.

The following link can help you to know more information of our pgi dung disposal system, please click it.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

What is the technological process of making organic fertilizer from chicken dung？

Chicken dung fertilizer stacking machine used in livestock and poultry dung, sludge waste, sugar mill filter mud, worse, sawdust and straw residue cake fermentation of organic wastes such as usual, is widely used in organic fertilizer factory, fertilizer plant, sludge stink, king and the fermentation of agaricus bisporus planting factory and rotten and removing water homework, also can be used as a biological organic fertilizer equipment fermentation. Chicken manure manure toss machine is suitable for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and moving machine. The function of this fermenting machine with multiple slots can be realized when matched with the mobile machine. The supporting fermentation device can be discharged continuously or in batches. It has the characteristics of high calibration, smooth operation, strong and durable, and even flipping.

Turning and stacking machine for chook manure is composed of transmission device, lifting device, walking device, dump device, transfer car and other main components. Motor direct drive to cycloidal needle wheel, the gear reducer via chain wheel drive to pile roller, the roller turn left wing line shaped distribution, in the fermentation tank material beautiful turn stir and backward, a pile of speed and uniform mixing effect, so as to achieve material at points of contact with air, make better fermented material. Centralized control cabinet can realize manual or automatic control function. Equipped with soft starter, low impact load when starting. The gear is strong and durable, and has certain crushing and mixing functions for materials.

How to compost the chicken dung quickly and perfectly?

1.Put the chicken feces raw material into the inlet of composting machine every day.

2. Raw materials will be stirred by the chook litter compost turning equipment to the outlet end every day, and the travel distance is the same every day.

3.After 30 days of fermentation, the chicken dung raw materials will be thoroughly decomposed and converted into organic fertilizer.

4.After a period of aerobic fermentation, finished organic fertilizer can be obtained from the export end every day, and can form the recycling fermentation treatment of fertilizer.

Warm tips: Adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermentation of organic fertilizer contains more organic matter, improve the utilization rate of organic fertilizer.

If you have any interest of our chicken dung composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Why the poultry manure composting machine is recommended?

Poultry manure stacking machine is the application of trough type compost toss equipment, according to the width of the trough, the toss machine can be customized equipment, the general trough height is about 1 meter, domestic equipment is driven by electricity, the processing capacity is below 800 square meters.

Trough type stacking machine is an organic fertilizer fermentation equipment, suitable for livestock and poultry feces, mushroom fungus, household garbage, sludge, crop straw and other organic solid industrial fermentation treatment, can also be used for feed fermentation and other fermentation treatment range. Groove type composting machine for poultry manure adopts characteristic track design, can use a multi-slot machine, which not only changes the traditional light rail flip machine low output shortcomings, but also overcomes the conventional rack, light rail drive flip machine transmission auxiliary parts of high cost shortcomings.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

How to use it ?

Groove type fermentation machine for poultry manure is currently used, the most widely, a kind of fermentation dump dump equipment, it includes walking fermentation tank, walking track, electric device, dump dump part and transfer device (also called transfer car, mainly for the use of multi tank). The working part of tilting and tossing heap adopts advanced drum drive, and there are two kinds of lifting type and non-lifting type. The lifting type is mainly used in the working situation where the width of the tank is not more than 5 meters and the depth of the dump is not more than 1.3 meters. The bearing seat of the turning pile device is fixedly connected to the turning pile frame, and the two main axes are fixedly connected to the bearing seat. Each main shaft is welded with a number of turning pile shafts arranged by a certain distance and a staggered Angle, and each turning pile shaft is welded with turning pile plate. The stack turning device is connected to the walking device by a pin shaft.

If you have any interest of our poultry manure composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/h

How to choose a proper sheep dung production plant site?

We should first choose regions with favorable conditions for cooperation in raw materials, fuel supply and product sales. Sheep manure organic fertilizer processing plant should also be close to water, good water quality, adequate power supply. The plant shall pay attention to saving land, occupying no or less farmland, the shape of the plant area and other conditions shall conform to the reasonable arrangement of the process, and reposition the appropriate development room. The factory should pay attention to the local natural environment conditions, and conduct pre-evaluation after operation, and the production area of the goat waste manufacturing factory and the construction site of the residential area should be selected at the same time. Choose a place with convenient transportation and no natural disasters such as floods and mudslides.

In the Zhengzhou FFM heavy industry, the main equipment has grinder for sheep litter, goat dung blender, making granules machine for sheep manure, and so on, do you want to invest in organic fertilizer equipment? Do you want to know what you need to prepare for investment? Welcome to call our telephone consultation, or come to the manufacturer to investigate customization.

Manure Composting Machine with High Efficiency Fermentation Made by FFM Factory

The manure fermenting making machine is suitable for the fermentation and dumping of poultry manure such as chicken dung, sheep and other livestock manure, sludge waste, sugar plant mud filter, slag cake and straw sawdust, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and bisporus mushroom planting plant and so on. Compared with the traditional trough flip machine, it greatly saves space, dead Angle flip, wide flip range, deep flip, even flip, high flip efficiency. High degree of automation: equipped with fully automatic electrical control system, equipment during the operation without personnel operation.

Advantages of wheel fermentation machine

Automatic control: centralized control of control cabinet can realize manual or automatic control function.
Compact structure and advanced technology: the use of some beneficial microorganisms can promote the rapid deterioration of organic waste such as livestock and poultry feces. Adopt unique tank type continuous aerobic fermentation technology, make organic waste quickly decomposed, to remove water, sterilization, deodorization, to achieve the purpose of harmless, resource and reduction treatment, low energy consumption, stable product quality. Suitable for aerobic fermentation. The wheel fermenting machine for manure management can be used with solar fermentation chamber, fermentation tank and moving machine. And mobile machine matching use can achieve a machine with multiple slots.
Strong and durable: strong and durable tooth extraction, the material has a certain breaking and mixing ability.
Wheel type compost turner used for large scale composting poultry fertilizer production plants.

Maintenance operation rules of wheel disk type stacking machine:

The wheel type manure composting machine is in direct contact with the material when working, and its corrosion is strong. Therefore, the dirt stuck to the flip machine, especially the dirt on the chassis should be cleaned in time, if there is a protective paint off phenomenon to brush.
The tightness of the transmission chain should be checked regularly and adjusted in time. When the adjustment tension is still not up to the requirements, you can remove several chains to make it meet the requirements; If it is found that the rotation between the transmission chain link is not working, it should be lubricated with butter or oil in time.The walking support bearings on the chassis, the rotating support of the agitator shaft (integrated with the upper) lifting support bearings should be regularly lubricated with butter.
The reducer of manure compsting equipment must check whether there is oil before use, the initial operation of 100 hours after the replacement of new oil, then every 1000 hours for a new oil, the longest time interval is a year.
After the hydraulic system runs for 200 hours, all the hydraulic oil should be controlled, the impurities in the hydraulic system filter should be removed, and the filter element should be replaced. According to the discharge of hydraulic oil cleanliness to determine whether to reuse after filtration.

How many kinds of processing equipment are needed to produce horse manure organic fertilizer?

Horse manure organic fertilizer production line can not only deal with the pollution caused by livestock and poultry manure, but also produce organic fertilizer for land use. Many people want to invest in a set of organic fertilizer production line to make organic fertilizer and earn profits. But high investment makes a lot of people back, which makes the emergence of small organic fertilizer production line equipment to bring a turning point. Many people it is not enough but they want to invest in production of organic fertilizer, can choose a small horse manure fertilizer production line equipment, small organic fertilizer production line equipment in processing capacity and results and general organic fertilizer production line, but the change of equipment to reduce the cost so that customers can use a small amount of money can make organic fertilizer and to sell.

Organic fertilizer production line of horse waste includes fermentating equipment, granulation equipment, grinding equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other technological processes. Horse manure organic fertilizer equipment needs trough type toss machine, semi-wet material grinder, roller screen machine, mixer, agitator gear granulator, rotary baking, cooling machine, screening machine, coating machine, packaging machine, conveyor and other equipment.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/horse-waste-management/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

What Unexpected Wear Conditioncan Happen to the Chicken Manure Processing Machine?

1.Running-in Wear: This is the most common normal wear of chicken manure organic fertilizer processing equipment. At the beginning of friction between the new friction surfaces, the wear speed is fast. After reaching a certain extent, the actual contact area between the friction surfaces increases, the unit pressure decreases correspondingly, and the wear speed also decreases.

2.grinding wear: Wear surface is damaged by hard grain cut wear.

3.glue welding wear: When the friction surface of a material is too light, too much contact pressure, poor lubrication conditions or temperature is too high.

4. Fatigue wear: this occurs more in the friction surface with rolling friction, the performance of parts friction surface crack surface leads to the metal surface off, the main reason is that the surface material due to compressive elastic extension and cold and hot action, contact pressure exceeds the compressive ultimate strength.

5.corrosion wear: friction surface due to water vapor, chemical gas or oxide and other media constantly permeate, so that the friction surface oxidation metamorphism. Generally for oxidation wear and chemical corrosion wear.

6. relatively easy to cause processing machine for chook dung management wear is a factor of dust. Organic fertilizer equipment in operation and after the discharge are will produce a certain amount of dust, if not in time for cleaning maintenance, dust will enter into equipment such as various joint, tired month product, more and more, the greater the equipment joint friction will, even can cause the accumulation of germs, and cause equipment corrosion, affect the performance of the equipment. So we require the staff in the use of organic fertilizer equipment, need to do a comprehensive inspection and maintenance of the equipment.

7.In the process of running chook waste fertilizer machine, our staff also need to pay attention to the lubrication of the connection of the equipment. The long-term use of the equipment is a severe test for equipment lubrication. Once there is stuck, the friction of the equipment will increase, and only high lubrication will provide good power support for the operation of the organic fertilizer equipment, and the staff should develop the good habit of cleaning and maintaining the equipment regularly.

8.In addition, we need to pay special attention to the friction of the motor, otherwise it will affect the use effect of organic fertilizer equipment, and the staff need to pay attention to the operation of the motor. Especially in the load before operation, should check the motor line, if there is damage to update immediately, to ensure safe operation.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/chicken-manure-processing-equipment/

How to Start a Complete Cattle Manure Production Plants?

1.Adjust the water content of cow manure materials: the moisture content of fermented cattle manure and other animal manure should be controlled in 40 ~ 65. The following content shows the detailed water jugement process.

Water judgment: grasp a handful of cow dung, finger watermark but no water, the ground is scattered. Less water fermentation is slow, more water ventilation is poor, therefore, we must grasp the moisture content. If the moisture is too high, straw, sawdust, mushroom residue, dry soil powder can be added.

Water is suitable or not to judge the method: grasp a material, finger watermark but no water, the ground is scattered. The whole fermentation process can be completed after 5-7 days, such as deodorization, fermentation and sterilization.

2.Starting temperature of cattle manure organic fertilizer production: The starting temperature should be better than 15℃ (four seasons can work, not affected by the season, in winter as far as possible in indoor or greenhouse fermentation), fermentation temperature control in 70-75℃ below the appropriate.

3.Mixing ventilation: cow manure fermentation production of organic fertilizer is the need for good (consumption) oxygen fermentation, therefore, in the process of operation should increase the oxygen supply measures, so that mixing, frequent turn, ventilation is appropriate. Otherwise it will lead to anaerobic fermentation and odor, affecting the effect of fertilizer.

4.The completion of fermentation: In general, after 48 hours of cow dung accumulation, the temperature rises to 50 ~ 60℃, the third day can reach 65℃ above, in this high temperature by turning over once, under normal circumstances, the fermentation process will appear twice above 65℃, turning over twice can complete fermentation, fermentation can be completed within a week normally. The material was black and brown, and the temperature began to drop to normal temperature, indicating the completion of fermentation.

5.Small simple cow manure organic fertilizer production line cost: Within 100,000 yuan, for each customer configuration of organic fertilizer production line are different. Cow manure organic fertilizer production line low configuration only need mill, blender, granulator, screening machine and packaging machine. This is a basic configuration. You can add devices based on customer requirements. Therefore, the price of the whole cow manure organic fertilizer production line varies from tens of thousands to hundreds of thousands.

If you have any interest of our processing machine for cattle dung, you can click the following link.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

How to Compost the Poultry Manure with Eco-friendly Method?

1. The poultry manure of composting machine is often used the way of aerobic fermentation solar fermentation chamber fermentation tank and mobile machine, and mobile machine matching use can realize the function of one machine with multiple slots.

2.This machine has characteristic of compact structure, advanced technology. The use of part of the beneficial microorganisms can promote the characteristics of poultry manure and other organic waste waste quickly decaying.

3. The new type of poultry manure fermentation machine and tilting machine makes the organic waste quickly decomposed, to water, sterilization, deodorization, to achieve the purpose of harmless, resource and star reduction treatment, low energy consumption, stable product quality star.

4.Make full use of the deep pool design of underground space and the new technology of near and far turning pile, and use the limited ground area to use organic harmless treatment scale.

5.The fertilizer machine for fermenting poultry manure can be used for livestock and poultry excrement, sludge waste, sugar plant mud filter, slag cake and straw sawdust and other organic waste fermentation toss, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and double bubble mushroom planting field of fermentation and moisture removal operations.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/