Composting line – My Blog

What is the technological process of making organic fertilizer from chicken dung？

Chicken dung fertilizer stacking machine used in livestock and poultry dung, sludge waste, sugar mill filter mud, worse, sawdust and straw residue cake fermentation of organic wastes such as usual, is widely used in organic fertilizer factory, fertilizer plant, sludge stink, king and the fermentation of agaricus bisporus planting factory and rotten and removing water homework, also can be used as a biological organic fertilizer equipment fermentation. Chicken manure manure toss machine is suitable for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and moving machine. The function of this fermenting machine with multiple slots can be realized when matched with the mobile machine. The supporting fermentation device can be discharged continuously or in batches. It has the characteristics of high calibration, smooth operation, strong and durable, and even flipping.

Turning and stacking machine for chook manure is composed of transmission device, lifting device, walking device, dump device, transfer car and other main components. Motor direct drive to cycloidal needle wheel, the gear reducer via chain wheel drive to pile roller, the roller turn left wing line shaped distribution, in the fermentation tank material beautiful turn stir and backward, a pile of speed and uniform mixing effect, so as to achieve material at points of contact with air, make better fermented material. Centralized control cabinet can realize manual or automatic control function. Equipped with soft starter, low impact load when starting. The gear is strong and durable, and has certain crushing and mixing functions for materials.

How to compost the chicken dung quickly and perfectly?

1.Put the chicken feces raw material into the inlet of composting machine every day.

2. Raw materials will be stirred by the chook litter compost turning equipment to the outlet end every day, and the travel distance is the same every day.

3.After 30 days of fermentation, the chicken dung raw materials will be thoroughly decomposed and converted into organic fertilizer.

4.After a period of aerobic fermentation, finished organic fertilizer can be obtained from the export end every day, and can form the recycling fermentation treatment of fertilizer.

Warm tips: Adding a certain amount of organic fertilizer starter before fermentation can greatly shorten the fermentation time of raw materials, improve the fermentation efficiency, make the fermentation of organic fertilizer contains more organic matter, improve the utilization rate of organic fertilizer.

If you have any interest of our chicken dung composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Why the poultry manure composting machine is recommended?

Poultry manure stacking machine is the application of trough type compost toss equipment, according to the width of the trough, the toss machine can be customized equipment, the general trough height is about 1 meter, domestic equipment is driven by electricity, the processing capacity is below 800 square meters.

Trough type stacking machine is an organic fertilizer fermentation equipment, suitable for livestock and poultry feces, mushroom fungus, household garbage, sludge, crop straw and other organic solid industrial fermentation treatment, can also be used for feed fermentation and other fermentation treatment range. Groove type composting machine for poultry manure adopts characteristic track design, can use a multi-slot machine, which not only changes the traditional light rail flip machine low output shortcomings, but also overcomes the conventional rack, light rail drive flip machine transmission auxiliary parts of high cost shortcomings.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

How to use it ?

Groove type fermentation machine for poultry manure is currently used, the most widely, a kind of fermentation dump dump equipment, it includes walking fermentation tank, walking track, electric device, dump dump part and transfer device (also called transfer car, mainly for the use of multi tank). The working part of tilting and tossing heap adopts advanced drum drive, and there are two kinds of lifting type and non-lifting type. The lifting type is mainly used in the working situation where the width of the tank is not more than 5 meters and the depth of the dump is not more than 1.3 meters. The bearing seat of the turning pile device is fixedly connected to the turning pile frame, and the two main axes are fixedly connected to the bearing seat. Each main shaft is welded with a number of turning pile shafts arranged by a certain distance and a staggered Angle, and each turning pile shaft is welded with turning pile plate. The stack turning device is connected to the walking device by a pin shaft.

If you have any interest of our poultry manure composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/h

Manure Composting Machine with High Efficiency Fermentation Made by FFM Factory

The manure fermenting making machine is suitable for the fermentation and dumping of poultry manure such as chicken dung, sheep and other livestock manure, sludge waste, sugar plant mud filter, slag cake and straw sawdust, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and bisporus mushroom planting plant and so on. Compared with the traditional trough flip machine, it greatly saves space, dead Angle flip, wide flip range, deep flip, even flip, high flip efficiency. High degree of automation: equipped with fully automatic electrical control system, equipment during the operation without personnel operation.

Advantages of wheel fermentation machine

Automatic control: centralized control of control cabinet can realize manual or automatic control function.
Compact structure and advanced technology: the use of some beneficial microorganisms can promote the rapid deterioration of organic waste such as livestock and poultry feces. Adopt unique tank type continuous aerobic fermentation technology, make organic waste quickly decomposed, to remove water, sterilization, deodorization, to achieve the purpose of harmless, resource and reduction treatment, low energy consumption, stable product quality. Suitable for aerobic fermentation. The wheel fermenting machine for manure management can be used with solar fermentation chamber, fermentation tank and moving machine. And mobile machine matching use can achieve a machine with multiple slots.
Strong and durable: strong and durable tooth extraction, the material has a certain breaking and mixing ability.
Wheel type compost turner used for large scale composting poultry fertilizer production plants.

Maintenance operation rules of wheel disk type stacking machine:

The wheel type manure composting machine is in direct contact with the material when working, and its corrosion is strong. Therefore, the dirt stuck to the flip machine, especially the dirt on the chassis should be cleaned in time, if there is a protective paint off phenomenon to brush.
The tightness of the transmission chain should be checked regularly and adjusted in time. When the adjustment tension is still not up to the requirements, you can remove several chains to make it meet the requirements; If it is found that the rotation between the transmission chain link is not working, it should be lubricated with butter or oil in time.The walking support bearings on the chassis, the rotating support of the agitator shaft (integrated with the upper) lifting support bearings should be regularly lubricated with butter.
The reducer of manure compsting equipment must check whether there is oil before use, the initial operation of 100 hours after the replacement of new oil, then every 1000 hours for a new oil, the longest time interval is a year.
After the hydraulic system runs for 200 hours, all the hydraulic oil should be controlled, the impurities in the hydraulic system filter should be removed, and the filter element should be replaced. According to the discharge of hydraulic oil cleanliness to determine whether to reuse after filtration.

Commercial Composting Making Machine with Durable and Reasonable Sturcture

The structural parameters and performance parameters of the clamshell machine are optimized and matched by computer aided design, and the strength calculation and life prediction of the parts are carried out. At the same time, the related aspects of the product are simulated. Therefore, the commercial compost machines are more structured produced by FFM factory.
(1) Parts standardization, parts universalization and product serialization are implemented in the design to simplify production, improve efficiency, ensure product quality, reduce production costs, reduce parts types and facilitate maintenance.
(2) Use 3d design software to model the turning plane, focusing on the structural design and layout of the throwing knife. By analyzing the stress state in the working process, combining with the motion process of the tool parts and the strength analysis in the region, the theoretical model of parameters was established to optimize the working parameters.

Commercial Crawler Type Composting Turner — Crawler type compost turner with rubber track chassis design.

(3) The spindle of the gear motor is directly connected to the drive shaft, and the whole machine is driven by the left and right driving wheel motor and the reducer respectively, controlled by the same frequency converter, to ensure the parallel walking of the machine, avoid two single reduction motor in the large span of the drive shaft and the drive shaft dislocation, so that the power transmission efficiency is high, vibration reduction, smooth operation. Using the commercial type of composting machine can automatically identify the slot end position to dock or return, remote control wireless remote control operation.
(4) Under the premise of ensuring reliability, the quality of the whole machine is reduced to the minimum, the lightweight design of the whole machine is realized, and the power quality ratio is improved to make the operation more economical. In view of the harsh working environment, the steel has been treated with anti-corrosion for many times to enhance the anti-corrosion performance and durability of the equipment.
(5) The working resistance sensor technology is adopted, and the pressure sensor is set up on the walking device. Pressure sensors are installed on each walking wheel of the commercial composting making equipment. When the pressure sensor signal of the walking wheel changes, the driving wheel of the walking wheel slows down or even stops rotating until the signal is normal and the walking wheel continues to move. The setting can control walking speed, reasonable use of power, improve work efficiency.

If you have any interest of our commercial composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

How to Compost the Poultry Manure with Eco-friendly Method?

1. The poultry manure of composting machine is often used the way of aerobic fermentation solar fermentation chamber fermentation tank and mobile machine, and mobile machine matching use can realize the function of one machine with multiple slots.

2.This machine has characteristic of compact structure, advanced technology. The use of part of the beneficial microorganisms can promote the characteristics of poultry manure and other organic waste waste quickly decaying.

3. The new type of poultry manure fermentation machine and tilting machine makes the organic waste quickly decomposed, to water, sterilization, deodorization, to achieve the purpose of harmless, resource and star reduction treatment, low energy consumption, stable product quality star.

4.Make full use of the deep pool design of underground space and the new technology of near and far turning pile, and use the limited ground area to use organic harmless treatment scale.

5.The fertilizer machine for fermenting poultry manure can be used for livestock and poultry excrement, sludge waste, sugar plant mud filter, slag cake and straw sawdust and other organic waste fermentation toss, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and double bubble mushroom planting field of fermentation and moisture removal operations.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

What are the Benefits of Self-propelled Composting Machine?

The self-pushed composting machine tool adopts a four-wheel walking design, which can be driven by one person in forward, backward, and turning. When driving, the whole vehicle rides on the pre-stacked long strips, and the rotating knife shaft under the photo frame performs the mixing, fluffing, and shifting of the raw materials of the stacks. After the car passes by, it becomes a new strip stack. . It can be carried out in an open field or in a workshop. The outstanding technology of this machine is to integrate the crushing function of the material in the later stage of fermentation. With the gradual dehydration of the auxiliary materials, the addition of a crusher greatly improves the efficiency of crushing, reduces the cost, and fundamentally solves the problem that the production volume is limited by the crushing mechanism. Compared with other types of machines, the stacker has obvious characteristics.

1.Stir the fermented materials evenly and thoroughly, so that the bacteria and the raw materials are in full contact, thereby promoting the complete maturity of the fermented product.

2.Using the self-push fermenting machine can save a lot of civil engineering and manpower and material resources engineering, making the scale of fertilizer production more flexible. This machine can mix more than 40-50O cubic meters of fermentation materials per hour, and more than 160-200 tons of finished fertilizer. It is suitable for use in organic fertilizer plants with an annual output of 300-50O0 tons. The actual mixing time of this machine is about one hour per day, and the average fuel consumption per cubic meter is 0.03 liters. Only 4 or 5 workers are required. Make the finished fertilizer form an obvious price advantage.

3.It is dedicated to the process requirements of microbial aerobic fermentation materials, which can effectively mix viscous fermentation materials, microbial fermentation inoculants and straw powder. The fermented material will heat up within 45 hours under this loose material.

4.Fertilization is not only much faster than deep tank fermentation, but also effectively prevents the production of harmful and odorous gases such as hydrogen sulfide, amine gas, and drinking water during the fermentation process. It meets environmental protection requirements and produces better organic fertilizers.

5.The overall structure of self-propelled compost turner tractor is reasonable, the whole machine has good rigidity, balanced force, concise, safe and reliable performance, easy to control, and strong adaptability to the site. It is composed of a sturdy frame and national standard parts and is easy to use and maintain.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/

Advantages of Manure Fermentation Tank Equipment

High mechanization and integration, large space occupation, small installation space, no need to build a new factory on the project, and low investment cost.
The project has a high degree of automation, and one person can complete the entire fermentation process. Avoid direct contact with people and substances.
Adopt bio-bacterial high-temperature aerobic fermentation technology, use the activity of microorganisms to decompose and decompose organic matter, consume less energy, and lower operating costs.
The main body of the equipment adopts insulation design, and has auxiliary heating system and low temperature environment. Low-level equipment can operate normally to solve the influence of ambient temperature on the fermentation process.
Organic fertilizer fermentation tank ferments manure with closed environment.

The operation of the manure composting machine of in-vessel tank is very simple. The cow dung processing project of the engineering model has many processing systems, some projects have hundreds of equipment, and the requirements for on-site operators are very high. The intelligent manure comprehensive aerobic fermentation equipment adopts fully automatic intelligent control and can be turned on with only one key operation, which greatly reduces labor costs. Compared with similar technologies at home and abroad, labor cost and workload have been reduced from 60 to 70. The intelligent control system can monitor the temperature, oxygen and other data of the material during the whole process, and adjust the frequency of rotation, blow molding and oxygen supply in real time according to the feedback data to ensure a long duration of the high temperature period. Eliminate fermentation products, pathogenic bacteria and weed seeds.

Besides, our engineers have designed and produced other composting machines for manure management.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to effectively compost the pig dung from pig farms?

The pig manure turning machine is characterized by saving a lot of manpower and material resources engineering, making the scale of fertilizer production more flexible, especially suitable for converting agricultural waste, stored manure and organic household garbage into high-quality bio-organic fertilizer.

Advantages of processing machine for pig manure fermentation: The machine is equipped with a high-pressure forced oxygen supply system, which can use the oxygen at the bottom of the tank to evenly supply oxygen to the material, which is convenient for fermentation. The side of the fermentation tank is equipped with a black fixed copper sliding contact electric winding to ensure safety, reliability and durability. The advantages of the pig manure turning machine are thorough turning, long moving distance, short fermentation cycle and strong production capacity.

It is reported that the fermentation cycle is about 1 week, the distance between the pile and the pile can reach about 10 meters, and the annual production capacity can reach 10,000 to 10,000 tons. This machine is widely used in the processing of various livestock and poultry manure, straw, mushroom planting and culture materials, and domestic garbage. The pig waste turning machine has become a forklift’s response tool for turning materials, replacing labor, and is a mainstream product that affects the development trend of the composting industry. It is rapidly multiplying in the family of fertilizer machinery and equipment.

Introduction to the characteristics of the pig manure piler equipment: It adopts a four-wheel walking design, and the rotating knife shaft mounted under the frame implements the mixing, fluffing and shifting of the raw materials of the pile, which can be reversed, forwarded, and turned, and driven by one person. . It can be carried out in an open field or in a workshop. The fertilizer machine for composting pig manure produced by Fertilize Factory Machine Heavy Industry is more suitable for the process requirements and action mechanism of microbial fermentation of fresh chicken manure into fertilizer, and can effectively mix viscous chicken manure with straw powder and microbial preparations.

The pig manure turning machine also effectively prevents the generation of odorous and harmful gases such as amine gas, hydrogen sulfide, and vermicompost during the manure fermentation process. It can produce good bio-organic fertilizer and meet environmental protection requirements. During driving, the whole vehicle rides on the pre-stacked long strip of fertilizer base. The rotating knife shaft hung under the frame performs fluffing, mixing, and shifting of the fertilizer base raw materials. After the vehicle passes, it becomes a new strip. Stack pile. A major technological breakthrough of the pig manure turning machine is the integration of the crushing function of the material in the later stage of fermentation.

The scope of use of the fermentation machine of pig manure: This equipment is widely used in organic fertilizer production, livestock silage feeding, brewing, sugar making, paper making, municipal sludge treatment and the treatment and disposal of other departments of organic waste. The structure is also simple and the operation is convenient. Part of the beneficial microorganisms are used to promote the rapid composting of animal manure and other organic wastes. The unique continuous aerobic fermentation technology can quickly deodorize the organic wastes in a short time.

There are some disposal method for pig dung, you can visit the following link.

https://www.fertilizerfactorymachine.com/pig-waste-disposal-system/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to Correctly Maintain the Compost Turning Machine for Poultry?

During production, no one is allowed to pass by the poultry dung turning machine. Before driving, press the alarm bell and keep people away from the machine to prevent accidents.
During production, no maintenance or lubricating oil is allowed.
When the composting equipment for poultry management walk at the specified speed of the chain plate turning and throwing machine, and do not work at excessive speed.
Operators of non-chain plate turning and throwing machines are not allowed to operate without authorization. Operators are not allowed to operate the flipping machine when they drink alcohol or are unwell.
For safety reasons, all tracks of the poultry turning machine must be grounded.
When lifting and hoisting, be sure to pay attention to observation at all times to prevent the roller from being placed too low to damage the blades, and to prevent the head from being pulled too far and the hoisting shaft and bearing seat from being damaged. When part of the hoisting wire rope is broken or hairy, the wire rope should be replaced in time.

When choosing poultry compost turning machine an important consideration is the cost budget. It is required to provide necessary training to employees in the initial stage of investment. In terms of capital, it is necessary to consider whether the company has sufficient cash meteor support. In the transportation and subsequent maintenance of the equipment, the consumables of the equipment and the economic loss caused by the maintenance must be considered.

You can click the following link to know more messages.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to Maintain the Composting Machine for Chook Dung Fermentation?

The daily maintenance of the chicken dung organic fertilizer fermentation turning machine is very important, because once we do not follow the precautions to operate at will, even small failures may cause major problems in production and use, which will affect the production of organic fertilizer. Daily maintenance method of chicken dung compost turner. The fermentation machine for chook feces should be maintained once a week when it is infrequently operated, and the organic fertilizer composting equipment should be maintained once a day when it is frequently operated.

Daily maintenance inspection (after 10 hours of work), check whether the connecting bolts, nuts and oil drain plugs are loose
Check the cotter pins at all parts, whether there is any defect in the cotter pins, and replace them in time. The cotter pins should not be replaced by anything else.
Check whether the turning tool is defective and whether the fastening bolts are loose, and if necessary, make up, tighten or replace with a new one.
Check whether the connectors of the electrical appliances are tight, whether the insulation of the wires is good, and repair or replace them if necessary.
Check whether the fastening screws of the diesel engine, gearbox, bearing seat and other parts are loose.
Clean the hardened attachments on the ground composting equipment
Check the remaining capacity of the fuel tank and water tank.
The windrow composting equipment should also pay attention to whether the tire pressure is normal.

Flexible Moving Composting Machine — Movable compost turner for chicken dung composting production.

Second, the regular maintenance method of the organic fertilizer composting machine for chook waste

After the chook dung turning machine has been working for one season, replace the gear oil of the reduction box, check the bearings of each part, disassemble and clean, apply new butter, and install it. If it is severely worn, replace it.
Remove the dust cover from the fermenting equipment, check and tighten the bolts on the transmission rods, to prevent the loosening of the bolts on the transmission rods and prevent the components from being transmitted in place and causing the wear and tear of the parts.
Remove the seat of the chook dung compost turning machine cab and the cover under the seat, and check and tighten the bolts on the drive shaft. Prevent the shaft body from tilting, twisting and scrapping due to the loosening of the bolts on the transmission shaft seat.
When using in winter, add antifreeze to the water tank. If there is no antifreeze, add warm water before the operation. After the operation, drain the water in the water tank, body, and cooler to prevent frost damage.
Check whether the electrical appliances are working normally and whether the circuit insulation performance is good, and if necessary, replace the connected wires.
It is necessary to check the tension of the drive belt regularly, adjust the tension if necessary, and check whether the belt is broken, worn or have other signs of aging, and the belt can be replaced if necessary. Check the belt running path and make sure that there is no obstruction between the other parts of the engine and the belt. After replacing the belt, the new belt should be re-adjusted after two or three weeks of use to eliminate slack.
During long-term operation of the chicken dung compost turner, the exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.

The website will help you learn more about the chook dung compost turn equipment.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

E-mail: info@fertilizerfactorymachine.com

TEL: + 86 180 3757 2883