What aspects should be concerned when using the windrow compost turner?

1. Before starting the windrow compost turn equipment, you should carefully check whether the various parts of the mechanism are in good condition, whether the position of each transmission handle and the speed change handle is correct, and the machinery should be carefully lubricated and maintained as required.

2. Check whether the oil in the fuel tank is sufficient, if not, add enough. Check the hydraulic system for leakage.

3. Check whether the oil circuit system and lubrication system are unblocked, if not, immediately notify the maintenance personnel to repair.

4. Before going to work, the operator must be present at the same time, pay attention to observe the machine and make all preparations.

5. Before starting the stacking machine of windrow type, the parts where the mechanical energy can be rotated should be rotated to observe whether there is any abnormality in the rotation of the machinery, and the maintenance personnel should be notified in time for repairs if the situation is found.

6. When starting, first turn on the power switch to energize the machine, and then turn on the switches of the electric oil pump and each motor for trial operation. After the work presses to stop the rail changing car, work on the upper frame.

7. During the operation of the windrow fermentation equipment, if it is found that the main shaft vibrates, the noise is loud, or the high pressure and temperature exceed 65°С, and other abnormal conditions, you should immediately check the situation with the mechanic and deal with it;

8. Except for the operation and maintenance personnel, other personnel are prohibited from getting on the machine when the machine is working.

9. In case of mechanical failure, the relevant personnel should be notified immediately, the cause should be found out, and the failure should be eliminated.

10. When the fertilizer machine for windrow fermentation is shut down after the work, the fan should be turned off first, and the drum should be run for 2-3 minutes to remove the mud before shutting down. Then do maintenance work, brush iron dust, lubricate and cut off the power supply.

Why the windrow compost turner it is better choice for composting fertilizer production?

The crawler-type windrow fermentation stacker is a kind of large-scale dumper. It has a fully hydraulic operating system, lever-type steering wheel operation, crawler walking, durable, strong power, advanced technology, large output, strong dumping ability, hydraulic lifting of the dumping drum Adjustment, high degree of automation, simple operation and easy to master. The crawler-type compost turner can effectively crush the agglomerates formed during the fermentation of raw materials. No additional crusher is needed in production, which greatly improves work efficiency and reduces costs. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

The composting  turning equipment of windrow adopts a crawler drive design, which can be operated by one person. When it is working, the track straddles the strip-shaped compost pile, and the knife shaft at the lower end of the frame rotates to mix and turn the raw materials. The operation can be done not only in the open area, but also in the workshop or greenhouse.

The technology of the crawler type of windrow composting making machine is integrated with the crushing function of the material in the later stage of fermentation. With the continuous stacking of the material, the knife shaft can effectively crush the agglomerates formed during the fermentation of the raw material. No additional crusher is needed in production, which greatly improves work efficiency and reduces costs.

Commercial Crawler Type Composting Turner
Crawler type compost turner with rubber track chassis design.

1.The power is a 38-55KW vertical water-cooled diesel engine with sufficient power, high efficiency and low fuel consumption.

2.Proprietary technology for small radius steering, combined with hydraulic power balance device, although the car body is large, the steering is flexible, which is convenient for field operations.

3.All use joystick operation, flexible and simple. Adjust the distance between the pile turning shaft and the ground by hydraulic means. Prevent the stacking shaft from touching the ground.

4.The hydraulic balance technology is adopted to ensure that the stacker can automatically adjust the four-wheel balance in the convex and concave field, and improve the adaptability of the field.

5.Stack turning machines with more than 120 horsepower are customized according to user requirements.

When you require to know more information about the windrow composting equipment, you can visit the
following link.

https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/

 

What is the Function of Windrow Composting Machine?

Windrow Composting craft is a process in which organic matter is continuously degraded and stabilized through the action of microorganisms under certain conditions, and a product suitable for land use is produced. During the composting process, each organic matter is under the biological action to reach a state that is difficult to decompose, stable, and easily absorbed by crops.

Windrow Composting Craft
Using the windrow composting craft to ferment the raw materials.

Inoculum. Adding microbial agents (microbial agents) to livestock manure can speed up the fermentation rate of compost. Adding a well-decomposed stable fertilizer or compost with a maturity of 10%-20% of the raw materials can speed up the fermentation speed. In the process of male fertilization, the biological community is formed in a natural way and participates in the fermentation of organic waste and the decomposition of humus compounds.

Size of the Windrow. As microorganisms move on the surface of organic particles, reducing particle size and increasing surface area will promote the activity of microorganisms and speed up composting. On the other hand, if the raw materials of organic fertilizer manufacturers are too thin, it will hinder air. The flow in the pile layer reduces the available oxygen stars in the pile layer, thereby slowing down the activity of microorganisms. Therefore, in order to speed up the fermentation process, it is necessary to minimize the particle size of the compost raw materials while ensuring air permeability.

PH Value. The pH value is also one of the important factors affecting the growth of microorganisms. Generally speaking, the most suitable pH value for microorganisms is neutral or weakly alkaline. The pH that is too high or too low can make composting difficult. In addition, the pH value also affects the loss of nitrogen, so when the pH value is higher than 7.0, nitrogen volatilizes in the form of ammonia. But under normal circumstances, the pH value of livestock manure can meet the requirements of fermentation.

Ventilation and Oxygen Supply. Ventilation and oxygen supply is one of the key factors for the success of composting. Composting oxygen star is related to the content of organic matter in the compost material. The more organic links in the compost material, the greater the oxygen consumption. The proper oxygen concentration of the raw materials of chicken manure organic fertilizer manufacturers during the composting process is 18%. When the oxygen concentration is less than 18%, the life activities of microorganisms in a good composting process are restricted, and it is easy to cause the compost to enter an anaerobic state and produce odor.

Moving Type Windrow Turner for Sale
Movable compost turner is suitable for working in open space or workshop.

Whether the materials in the production of organic fertilizer cause corrosion to the windrow compost turner-type turner is a concern for many customers. If the material causes corrosion to the windrow type of turning machine, it will shorten the service life of the turner and thrower equipment and increase the production of organic fertilizer. Cost is an uneconomical investment for enterprises.

As a professional fertilizer machine manufacturer, we will tell you clearly that the production of organic fertilizer will not cause corrosion to the hopper polishing machine. If it is not used for a long time, the equipment needs to be thoroughly cleaned, otherwise it will cause the machine to rust. This is because if the windrow composting equipment is not used for a long time, the residual materials in the machine and the water molecules in the air will combine to form a large amount of moisture, which will cause the contact part to rust after being in contact with the windrow composting equipment for a long time.

Crawler Type Compost Making Equipment
Stable operation of crawler type compost making equipment.

If customers have requirements  of windrow compost turner materials, we can also customize them according to your needs. However, if stainless steel is used to make stacking type dumpers, the cost is much more expensive than ordinary ones. The operation method of using fertilizer starter to ferment sawdust and wood chips into organic fertilizer is as follows: regulate moisture, build a pile for fermentation, and overturn by fermentation. After the first turning of the pile, the temperature reached a high temperature above 56OC again, and the second turning of the pile was carried out. During the process of smashing the pile, a part of the dry material was found, and water should be sprayed on it until a suitable water star was reached. The third and fourth turns are the same as the second turn. After that, it enters the stage of large-chip fermentation, and the temperature is between 45℃ and 50℃. At this stage, the fermentation pile can be turned over 1-2 times as needed until the end of the fermentation process.

When you want to know more information, you can visit the following website. https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/

If you want to consult something about our windrow composting mahcine,  you can connect us by the contact information below.

E-mail: info@fertilizerfactorymachine.com

TEL: +86 180 3757 2883