Organic Fertilizer Production

In the fermentation process of organic fertilizer, it can be divided into anaerobic fermentation and aerobic fermentation.

In the anaerobic fermentation of composting, anaerobic microorganisms are mainly used to carry out a series of decomposition processes under the condition of anoxic and anoxic conditions, so as to the materials are suitable for making fertilizer, and the final product is methane with a small amount of carbon dioxide and humic organic matter. There will also be other organic acid reducing substances such as sulfuric acid and ammonia. The composting process is simple and requires no manual operation, but the reaction speed is slow, the composting cycle is long, and the removal of harmful substances is incomplete.

Aerobic fermentation refers to the process of stably converting organic matter materials into humus fertilization by artificially configuring appropriate CN ratio, moisture, oxygen (ventilation), temperature and other environments to promote mass reproduction and decomposition of microorganisms. The final product of this type of fermentation can achieve maximum removal of harmful organic matter. For this, SX can provide you with suitable fertilizer composting line.

Wheel type compost turner used for large scale composting

In the process of aerobic fermentation, it is necessary to build a fermentation workshop, stack the organic materials in batches in the fermentation workshop, manually adjust the CN ratio of the organic materials, adjust the moisture appropriately, and ferment after adding beneficial bacteria. , During the fermentation process, by observing the activity and reproduction of the bacteria through the change of temperature and humidity, the appropriate use of fertilizer turning machines (wheel type turning turning machines, crawler turning turning machines, trench turning turning machines) is used to process the materials. Click here to learn more details of fertilizer composter. The turning and throwing can make the bacteria fully contact with oxygen, play the role of ventilation and contact with oxygen, so that the bacteria can reproduce and decompose organic matter better. At the same time, during the stacking process, the bacteria will release a lot of heat during the decomposition process. When the heat reaches a certain temperature, the microorganisms will not be able to survive. The composting process can also fully cool the microorganisms and achieve a suitable environment for the decomposition and reproduction process.

In the fermentation of organic materials, the assistance of a fertilizer turning machine can simplify the fermentation time period. Generally, organic fertilizer manufacturers use trench type fermentation in the construction of organic fertilizer fermentation workshops, and use brick-concrete structure to build the construction workshop as the organic fertilizer fermentation raw material storage place. The general construction is 4 meters or 5 meters wide. Tracks are laid on both sides of the organic fertilizer fermentation tank, and the turning rack is set on the track on the fermentation tank. The track is combined with the organic fertilizer turning machine, and the turning machine can pass the track. The organic material in the tank is fully tossed. A single wider trough can be selected with an organic fertilizer roulette turner. Ordinary or hydraulic organic fertilizer turning machines can be used for multi-channel troughs. In some places that are not suitable for building organic fertilizer fermentation tanks, organic fertilizer crawler type turning machines can be used to store organic materials in strips, and organic fertilizer crawler type turning machines can be used for successive turning.If you want to know more information, please check https://fertilizerequipmentmanufacturer.com/compost-fertilizer-making-machine/

Trench compost turner for samll scale composting

The organic fertilizer trench turning machine is generally composed of 16# or 22# channel steel as the main body, welding the main frame, installing the main shaft, turning teeth, motor reducer, traveling motor, hydraulic pump station, etc. The trench turning equipment is economical and practical, and the operation is simple. It is the choice of most organic fertilizer manufacturers.

1.Running-in Wear: This is the most common normal wear of chicken manure organic fertilizer processing equipment. At the beginning of friction between the new friction surfaces, the wear speed is fast. After reaching a certain extent, the actual contact area between the friction surfaces increases, the unit pressure decreases correspondingly, and the wear speed also decreases.

2.grinding wear: Wear surface is damaged by hard grain cut wear.

3.glue welding wear: When the friction surface of a material is too light, too much contact pressure, poor lubrication conditions or temperature is too high.

4. Fatigue wear: this occurs more in the friction surface with rolling friction, the performance of parts friction surface crack surface leads to the metal surface off, the main reason is that the surface material due to compressive elastic extension and cold and hot action, contact pressure exceeds the compressive ultimate strength.

5.corrosion wear: friction surface due to water vapor, chemical gas or oxide and other media constantly permeate, so that the friction surface oxidation metamorphism. Generally for oxidation wear and chemical corrosion wear.

6. relatively easy to cause processing machine for chook dung management wear is a factor of dust. Organic fertilizer equipment in operation and after the discharge are will produce a certain amount of dust, if not in time for cleaning maintenance, dust will enter into equipment such as various joint, tired month product, more and more, the greater the equipment joint friction will, even can cause the accumulation of germs, and cause equipment corrosion, affect the performance of the equipment. So we require the staff in the use of organic fertilizer equipment, need to do a comprehensive inspection and maintenance of the equipment.

7.In the process of running chook waste fertilizer machine, our staff also need to pay attention to the lubrication of the connection of the equipment. The long-term use of the equipment is a severe test for equipment lubrication. Once there is stuck, the friction of the equipment will increase, and only high lubrication will provide good power support for the operation of the organic fertilizer equipment, and the staff should develop the good habit of cleaning and maintaining the equipment regularly.

8.In addition, we need to pay special attention to the friction of the motor, otherwise it will affect the use effect of organic fertilizer equipment, and the staff need to pay attention to the operation of the motor. Especially in the load before operation, should check the motor line, if there is damage to update immediately, to ensure safe operation.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/chicken-manure-processing-equipment/

Tag: Organic Fertilizer Production

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