Organic Fertilizer Plant

Complete Equipment for Processing Organic Fertilizer from Cow Dung

Cattle dung is a good fertilizer for the production of organic fertilizer. Dry cow manure contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15% crude fiber. Some scholars have found that dried cow dung can become a particularly high-quality organic fertilizer product after fermentation. It can fluff the soil, improve soil compaction, trace elements in the soil, and improve soil fertility.

Production Line with Complete Cow Dung Processing Machine — Complete cattle manure processing machines in cow farms.

The cow dung organic fertilizer production line is a complete set of equipment for processing organic fertilizer with cow dung as raw material. The cow dung processing machine can be used to first pump the cow dung from the manure tank to the equipment through a slurry pump. After the equipment is dehydrated, the water content is 40%. You can also use crops such as straw and rice bran (including N\P\K) as filling materials, and then sprinkle with biological inoculant, 1KG inoculant mixed with 20KG of water and moved into the raw materials, which can ferment 1 ton of raw materials. Turn and toss once every 1-2 days. Generally, it can be completely decomposed in 7-10 days.

Moving Type Composting Equipment Produced by FFM Factory — Movable compost turner ferment the cattle manure effectively and flexibly.

Cattle waste processing machine for windrow composting is to pile the raw material mixture into long strip piles or piles, and maintain the aerobic state in the pile by manual or mechanical regular turning and natural ventilation. It is carried out under aerobic conditions. Fermentation decomposition. The cross-section of the stack can be trapezoidal, irregular quadrilateral or triangular. The windrow composting fermentation is to spread the materials into rows and stack them in the open air or under a scaffold. Each row of materials is 2-3 m wide and 1-1.5 m high. The length depends on the actual situation. A ventilation pipe can be installed under the material pile. , Or not to install ventilation facilities. The characteristic of bar-stack composting for the treatment of cow dung is that the materials can be placed closer to the farmland, and special workshops are not required, but the processing time is relatively long. If the open air method is adopted, it will be greatly affected by the weather and seasons.

Cattle Manure Chain Plate Type Compost Turner — Cow dung chain plate type composting machine with frequency conversion traveling system.

Groove fermentation for cattle manure: This is currently an effective method for the treatment of cow dung, and it is also suitable for the commercial production of cow dung organic fertilizer, which is conducive to standardized production. It uses biological characteristics combined with mechanized technology to completely decompose cow dung using natural microorganisms or inoculated microorganisms and convert organic matter into organic matter, carbon dioxide and water. This method has a short fermentation time, generally about 15 days to completely ferment the cow dung. , And easy to achieve factory-scale production, not affected by the weather and season, causing little pollution to the environment, which is conducive to the commercial production of cow manure organic fertilizer. Depending on the equipment, the width of the fermentation tank is generally 3-20m, the depth is generally 0.8-1.5m, and the length is 50-100 m, which can be designed according to actual conditions.

Cow Feces Processing Machine for Pelleting — Cattle manure new type organic fertilizer granulator used for organic fertilizer production lines.

After the cat dung is fermented, they can be directly processed for granulation. If the raw materials have not been processed, refer to the above methods for fermentation. The complete set of equipment for the cow dung organic fertilizer production line requires a compost turner machine, a semi-wet material type of grinding machine, a screening machine for cattle dung fertilizer, a mixing machine of horizontal type, a disc granulator, a dryer, and a cooling machine. , Roller screening machine, film coating machine, automatic quantitative packaging machine and other equipment.

Green ecological organic fertilizer is produced by disposing cow dung and crop straw as the main raw materials, using multi-dimensional compound enzyme bacteria. The multi-dimensional complex enzyme bacteria is a microecological fermentation preparation composed of 106 beneficial microorganisms, such as heat-resistant bacillus group, lactic acid bacteria group, bifidobacterium group, yeast group. It can produce a variety of enzymes. It can decompose and decompose potassium, and can decompose the residues of chemical pesticides and fertilizers, which has the effect of increasing production, quality and disease resistance in planting and breeding industries.

There are other cattle dung processing machine available for your organic fertilizer production. You can click this link.

https://www.fertilizerfactorymachine.com/cow-dung-processing-machine/

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Which granulator is suitable for organic fertilizer processing?

Organic fertilizer granulator is one of the most important equipment in organic fertilizer equipment, which has a direct impact on the quality of organic fertilizer particles (roundness, uniformity, fertilizer and water retention performance, etc.). So, what are the differences in the granulation processes of organic fertilizer? What are the impacts on the product quality? Different granulating processes of organic fertilizer need different types of granulators, which directly affect the output, quality, appearance and price of products. It can be said that organic fertilizer granulator is the core of the whole production line.

Which granulator is suitable for organic fertilizer production?

The raw materials for making organic fertilizer come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, free manure, sludge, filter mud of sugar mill, distillery’s grains, etc. In view of different raw materials and the requirements for the improvement of product quality and product output, various organic fertilizer equipment manufacturers have developed various granulators, such as roller extrusion granulator, rotary granulator, disc granulator, new organic fertilizer granulator, new compound fertilizer granulator, flat mold granulator, ring mold granulator, etc.

First of all, let’s talk about the advantages and disadvantages of each granulator, which can give you the choice of granulator as a reference.

Small Scale Organic Fertilizer Production Line

Roller extrusion granulator.

The double roll extrusion granulator belongs to dry granulation without drying process. It has high granulation density, good fertilizer efficiency and full organic matter content. It saves the cost of buying dryer and cooler, and doesn’t need to burn coal in the later stage, which saves a large part of capital. However, the shape of extruding granulator is flat and round, so it is easy to jam when the field crop machine is sowing, and the fluidity is not very good. Therefore, if it is for the organic fertilizer produced by machine seeding farmers, this granulation process should be used carefully, and it is recommended to select compound fertilizer and compound fertilizer.

Rotary Drum Granulation equipment.

The conversion granulator is a process that has been used in compound fertilizer granulation, and can also be used to produce organic fertilizer, but the granulation rate is low. If organic inorganic organic fertilizer is produced, this process can be selected.

Disc Pelletizer.

Disc granulator is a traditional granulation process. I personally respect this kind of granulator. It has the advantages of smooth granulation, good appearance and low equipment price. The only disadvantage is the low density;. At present, people are pursuing new and new granulation methods, so the users are less and less.

Disc granulation machine for organic or compound fertilizer plants

Agitated tooth organic fertilizer granulator.

This kind of granulator is the most popular product in the market, and it is also widely favored by customers. This process has high output and smooth treatment. If the organic fertilizer throwing round machine is added, the granulation can be comparable to the disc granulation. But you need to buy a dryer, a cooler. Therefore, the price of the whole set of equipment for this process is relatively expensive.

Granulatoring Process of Organic Fertilizer Production Line

The above is the market mainstream granulation process advantages and disadvantages, see here we can choose their own granulator. So here are some suggestions for you. If your investment funds are limited or the sales market has not been opened, I suggest that you can start a production line of powdered organic fertilizer. The low price and good quality of powdered organic fertilizer equipment will help you open up your market. After the sales market is opened, the production can be increased and equipment can be purchased. It is not too late to do the pellet production line.

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Common problems and solutions of manure fermentation organic fertilizer equipment.

Why compost manure?

With the rapid development of poultry farms, qualified large-scale poultry farms are equipped with complete sets of equipment for organic fertilizer production. The production of organic fertilizer from poultry manure through fecal fermentation equipment plays a huge role in promoting the combination of agriculture and animal husbandry and developing ecological agriculture.
The harmless and resource utilization of feces generally adopts aerobic high temperature fermentation to produce organic fertilizer. After inoculating the feces with microorganisms, and then using organic fertilizer fermentation equipment for turning and turning, some problems are often encountered, such as the feces can not be fermented, or the fermentation maturity is not good, or the cycle time is long, etc SX collected and sorted out some common problems in the process of fermentation, such as fecal fermentation did not heat up, bad smell and other common problems encountered in the fermentation process.

The solutions of manure fermentation organic fertilizer equipment.

Common problems and Solutions of Manure Fermentation

The whole fermentation process includes the pre mixing of raw materials, auxiliary materials and microbial agent ingredients before fermentation and the regular turning of materials during fermentation. The necessary equipment includes raw material batching machine, auxiliary material batching machine, strain connecting machine, organic fertilizer mixer, and organic fertilizer fermentation and stacking equipment. According to the output, different types of equipment, fertilizer formula, site planning and production scheme are matched , technical guidance.

If you want to set up an organic fertilizer plant, you can contact me.

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What matters should be paid attention to for the first operation of organic fertilizer equipment?

If you have a new organic fertilizer manufacturing plant, you must pay attention to these things when you operate your organic fertilizer machines. And the matters needing attention for the first operation of the organic fertilizer production line equipment include the following aspects:

1) What you need to know before starting the equipment; since the various parts of the new equipment are not running-in, the equipment must be heated up for the first time when our new machine is turned on. Normally, it takes 35-45 minutes. When operating, first raise the temperature until the motor triangle belt is pulled by hand until it can be used freely, and the motor is pulled 7-10 times according to the normal working options. Then continue to heat up for about 10 minutes.

Groove Type Composter for Large Scale Composting — Groove Type Composter for Organic Fertilizer Plants

2) Adjust the temperature after starting up; we have already carried out a preliminary temperature adjustment for the new equipment before starting up. The processing of materials during the production process of the equipment is actually determined by the nature of different materials, so we are starting up After that, it is still necessary to continue to heat up, because it needs to be continuously heated in conventional production; and different temperatures need to be adjusted according to different materials.

3) Matters needing attention for the normal operation of the equipment; when our newly purchased organic fertilizer equipment enters the normal operation, the temperature of the equipment must be stable and not unstable. The temperature near the vent hole and the nose should be kept at about 200℃. Under such high temperature conditions, most materials can generally be processed very well.

4) Things to pay attention to when shutting down the equipment; if we want to shut down the equipment, we first need to cut off the power supply of the main equipment, and the plug (part with wrench) on the machine head must be removed. Preheat separately before the next use.

The above are the matters needing attention for the first operation of the organic fertilizer production line. I hope it can help the friends who invest in organic fertilizer enterprises.

What equipment is needed to produce granular organic fertilizer?

What are the common equipment for granular organic fertilizer production line?

Organic fertilizer equipment classification:

1. Crushing equipment
The new type semi–wet material crusher-vertical crusher and horizontal crusher, the internal structure has chain type and hammer type. There is no screen, even if the material is smashed out of the water, it will not be blocked.

2. Mixing equipment
Mixing mixers–including vertical mixers, horizontal mixers, dual-shaft powerful mixers, drum mixers, etc. The internal stirring structure is divided into stirring knife type, spiral type, etc. Design a suitable mixing structure according to the characteristics of the material. The discharge port is designed for cylinder control and baffle control.

3. Conveying equipment
Belt conveyors–mobile belt conveyors, fixed belt conveyors, etc., belt conveyors are economical logistics conveying equipment that is indispensable for forming a rhythmic flow line. It has strong conveying capacity, long conveying distance and simple structure. It is easy to maintain and can easily implement many features of programmed control and automatic operation.

4. Granulation equipment
Special granulator for organic fertilizer-including disc granulator, new wet granulator, round thrower, drum granulator, roller granulator, etc. According to the characteristics of raw materials, select the appropriate granulator.

5. Drying and cooling equipment
Rotary dryer-alias drum dryer, biological organic fertilizer dryer, because the temperature of organic fertilizer can not exceed 80 ° when drying, so the dryer adopts hot air drying mode.

Cooler—similar in appearance to dryer, but with different material and performance.

7. coating equipment
Particle Coating Machine–The appearance of the main machine is similar to that of the dryer and the cooler, but the internal structure is quite different. Stainless steel plate or polypropylene lining is used inside the coating machine. The whole machine includes matching powder machine and oil pump.

8. Automatic packaging equipment
Automatic weighing and packaging machine-including spiral type and DC type, single head and double head, made of stainless steel and carbon steel, customized according to the actual needs of customers.

Fellow or contact me to learn more details for your fertilizer plant.

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Do you know the five benefits of organic fertilizer?

Five benefits of organic fertilizer.

1. Provide comprehensive nutrients.

Organic fertilizer is a complete fertilizer which contains the nutrients and various beneficial elements needed by crops, and the nutrient ratio is comprehensive, which is conducive to crop absorption. Therefore, the more organic fertilizer is applied, the more beneficial the balance of soil nutrient ratio, the more beneficial the absorption and utilization of soil nutrients by crops, and the more organic fertilizer will not cause a large increase in soil nutrients and destroy soil nutrients balance.

2. Reduce nutrient fixation and improve nutrient availability

Organic fertilizers contain many organic acids, humic acids, hydroxyl and other substances. They all have strong chelating ability and can chelate with many metal elements such as manganese, aluminum, iron, etc. to form chelates, which can reduce the effect of manganese ion on crop The harm. It can also prevent aluminum and phosphorus from combining into closed storage phosphorus that is difficult to be absorbed by crops and become invalid, greatly improving the effectiveness of soil available phosphorus.

3. Promote the breeding of soil microorganisms

Organic fertilizers contain a large amount of organic matter and are a place where various microorganisms grow and breed. According to research, deep tillage combined with application of organic fertilizer, soil nitrogen-fixing bacteria nearly doubled compared with the control, fiber decomposing bacteria increased nearly twice, and other microbial communities also increased significantly, so applying organic fertilizer can greatly promote the maturation process of newly reclaimed land.

4. Improve soil fertility and water retention capacity

All organic fertilizers have strong cation substitution ability, can absorb more potassium, ammonium, magnesium, zinc and other nutrients, prevent leaching and improve soil fertility retention ability, especially decomposed organic fertilizer. obvious. In addition, organic fertilizer also has a strong buffering capacity, which can prevent acidity changes and soil compaction caused by long-term application of chemical fertilizers, improve the soil’s own stress resistance, and ensure a good soil ecological environment.

5. Accelerate the formation of soil aggregates and improve soil physical and chemical properties

Organic-inorganic aggregates are an important indicator of soil fertility. The more its content, the better the physical properties of the soil, the more fertile the soil, the stronger the soil, water, and fertilizer retention capabilities, the better the aeration performance, and the more conducive to the growth of crop roots.

How do you need to produce organic fertilizer? Follow to learn more.