organic fertilizer making process

How To Use Organic Waste As Fertilizer

Organic waste is mainly organic waste discharged from agricultural production, agricultural product processing, and urban and rural residents’ lives. According to different sources, it can generally be divided into primary production waste (such as straw, grasses, branches, etc.), secondary production waste (such as poultry manure, livestock manure, etc.), agricultural and livestock product processing waste (such as bran, cake, sawdust, saccharomal, distiller’s grains, sugarcane residues, etc.).

Every year, a large amount of organic waste is produced in our country, including more than 50 billion kg of crop straw, more than 16 billion kg of forestry waste such as sawdust and wood shavings, and more than 134 billion kg of animal manure. And with the development of industrial and agricultural production and population growth The increase is also increasing at a rate of 5%-10% per year. But they are excellent materials for organic fertilizer preparing. For example:

Using animal manure and straw as fertilizer

Because livestock and poultry manure contains a large amount of organic matter and various nutrients required by crops. So using animal manure as organic fertilizer is an ideal choice to disposal of organic waste. Straw can be used to absorb sewage from livestock yards, and ammonia gas in sewage can ammonify straw to produce quality organic fertilizer. This not only solves the environmental pollution problems of livestock and poultry breeding and straw burning, but also increases organic fertilizer using, reduces the amount of chemical fertilizer, and promotes the development of ecological and organic agriculture. Click here for more about manure organic fertilizer production.

Making sludge as organic fertilizer

Sludge fertilizer production integrates sludge reduction, harmlessness, stabilization and resource utilization. It makes full use of the characteristics that the sludge contains a large amount of nitrogen, phosphorus, potassium required for plant growth and development. So preparing organic fertilizer from sludge is an good idea to treat large-scale treatment of sludge . After fermenting with professional compost machine, the content of effective nutrients o sludge is increased, the odor of the sludge is eliminated, and the content of harmful substances is reduced. Studies have shown that rational application of activated sludge can improve soil, increase soil fertility and improve crop yield and quality without polluting soil and crops. These studies have laid a certain foundation for the development and utilization of my country’s huge sludge resources.

To sum up, for organic agriculture, a large amount of organic waste is a material that is discarded as a hazard and used as a treasure. Seeking effective ways to make use of organic waste, and to strengthen the resource utilization of organic waste will contribute to the conservation of nature. It is of great significance to conserve resources, prevent environmental pollution, and realize a virtuous circle of ecological economy. If you want to know more about it, you can visit https://fertilizerequipmentmanufacturer.com/organic-fertilizer-production-equipment/

How To Dispose Of Animal Manure In Farm

With the country’s further emphasis on environmental protection, livestock and poultry manure in the breeding industry is also one of the main sources of environmental pollution. But at the same time, if the livestock and poultry manure is processed, it is also a valuable organic fertilizer resource.Through processing animal manure into quality fertilizer can not only turn waste into treasure, but also realize the reuse of resources. At the same time, it can also reduce the pollution of the environment and prevent the spread of diseases.

Then what is the process of manure fertilizer making?

First of all, we need to ferment the collected livestock and poultry manure. There are many ways to ferment. You can choose a fermenter to ferment, build a fermenter to store in a fermenter, or the most primitive stacking for fermentation. It is necessary to add corresponding auxiliary materials (straw, bean dregs, humic acid, etc.) to ferment the fermentation tank or fermenter to increase the organic matter in the raw materials and accelerate the fermentation stage. The fermentation agent has the main functions of deodorizing, sterilizing, decomposing harmful substances in livestock and poultry manure, killing weeds, and accelerating the fermentation cycle. The original composting fermentation has a long fermentation period, which pollutes the environment more, and the harmful substances in the manure of livestock and poultry cannot be effectively removed. In the tank fermentation, it is necessary to turn over the manure of livestock and poultry, so that the microbial agent can better reproduce and decompose the harmful substances in the raw materials. Therefore, in the fermentation stage, it is necessary to use compost making machine (hydraulic turning machine, roulette turning machine, chain plate turning machine, etc.).

After the materials are fermented, turned and decomposed, they need to be transported to the secondary storage area with a forklift. Use a forklift to transport the material to the organic fertilizer forklift feeding bin, and through the uniform feeding and unloading of the forklift feeding bin, use the belt conveyor to transport the material to the organic fertilizer semi-wet material grinder for crushing. The material crushed by the pulverizer is transported to the organic fertilizer powder screening machine through the belt conveyor. The screened material can be directly packaged into powder organic fertilizer, and can also be used as the raw material of granular organic fertilizer. Click here for organic fertilizer business plan

If it is necessary to add nitrogen, phosphorus and potassium (NPK) elements to the sieved powdered organic fertilizer to make organic compound fertilizer, the powdered raw material and nitrogen, phosphorus and potassium (NPK) need to be transported to the organic fertilizer horizontal mixer in a certain proportion for stirring Mixing, conveying to the organic fertilizer granulator machine(new organic fertilizer granulator, disc organic fertilizer granulator, drum organic fertilizer granulator, stirring tooth organic fertilizer granulator, etc.) through the belt conveyor for granulation , the particles are transported to the organic fertilizer dryer by the belt conveyor for drying, and then transported to the organic fertilizer cooler by the belt conveyor for cooling after drying, and the cooled particles are transported to the organic fertilizer particle screening machine by the belt conveyor for further processing. The finished product is screened, and the unqualified products are pulled back to the pulverizer through the return belt conveyor for pulverization or directly equipped with the pulverizer for pulverization, and then continue to the granulation stage after pulverization. The finished product that passes through the organic fertilizer screening machine is transported to the organic fertilizer finished product silo by a belt conveyor, temporarily stored in the finished product silo, and then packaged by an organic fertilizer automatic packaging machine. Packed and stacked in the finished product area. If you want know more organic making systems, you can visit https://fertilizerequipmentmanufacturer.com/how-to-make-organic-fertilizer/

In the end, the harmful livestock and poultry manure becomes an organic fertilizer that is beneficial to the land and the environment. The centralized and harmless treatment of livestock and poultry manure has also produced certain economic benefits. It has avoided environmental pollution for the environment and provided high-quality organic fertilizers for the land. It really serves multiple purposes.

How to remove the odor and pests of animal manure?

In the process of processing livestock and poultry manure into organic fertilizer by the organic fertilizer equipment is also the process of removing the odor, weed seeds, diseases and insect pests contained in the livestock and poultry manure. In this process, what is the principle for the use of organic fertilizer making machine to remove odors and pests? Simply, it through the use of organic fertilizer turners to promote the fermentation process, by adjusting temperature, moisture, ventilation, and Microbial activity deodorization and other means. Here, we refer to equipment such as compost turners and fermentation tank. No matter the compost turners or fermentation tank, the common function is to keep the organic matter of the material from loss through aerobic fermentation, while removing odors and pests and so on. Click here for more organic fertilizer machines

If you want to understand how to use organic fertilizer equipment to remove the odor and pests of animal manure, you must first understand the source of these odors and pests. The source of odor in the production of organic fertilizer: The odor in the production of organic fertilizer mainly comes from the decay of raw materials, the fermentation of organic fertilizer and the drying of organic fertilizer. Harmful germs originate from livestock and poultry themselves or from breeding materials.

The odor in the production of organic fertilizers usually has ammonia, hydrogen sulfide, etc., which can cause different degrees of toxicity to human respiration, digestion, cardiovascular, endocrine and nervous systems. Even if some odors are not harmful to health, There are also mental or emotional stimulation and influence on people.

1. The method of organic fertilizer equipment to remove foul odor during composting process

The methods of using organic fertilizer equipment to remove malodorous odors in the composting fermentation process include: microbial deodorization, plasma deodorization, ozone oxidation, masking, air dilution, as well as adsorption, combustion, washing and many other methods. The microbial deodorization method is the most commonly deodorizing method of organic litter.

Odor suppression and elimination in the manure composting process: The generation of odor can be suppressed to a certain extent by adjusting the ventilation of the material, increasing the ventilation volume and adding adsorbent materials. However, due to the large amount of fermentation materials, the concentration of odor and the relative closure of the site, the odor concentration in the fermentation site is extremely high, and sometimes the ammonia concentration in the site is as high as 300 mg/L or more. This also resulted in the loss of a large amount of nutrients. Measures need to be taken to collect and process.

The biological deodorization method in the process of fermentation and decomposing of materials by organic fertilizer equipment, this method is to decompose and convert odor components through biochemical reactions under the action of organisms to achieve the purpose of deodorization. At present, the most common application is to use microorganisms to deal with odor. Therefore, it is also called microbial deodorization. The greater advantages of this method are low operating costs, energy and resource savings, and ease of maintenance.

Trench compost turner for odor and pest eggs kill in animal manure

In the process of using organic fertilizer machine to ferment and decomposethe materials, the odor generation stage: mainly occurs in the initial stage of fermentation. Due to the rapid degradation of easily decomposed organic substances, a large amount of oxygen is consumed, resulting in local hypoxia and the production of small molecular organic substances and hydrogen sulfide. Wait. At this time, due to the low pH, it is not easy to produce ammonia volatilization. After about 1-2 weeks, a large amount of ammonia volatilization occurs as the pH value of the compost increases. At this point, the compost has gradually completed the first fermentation of the compost.

2. The realization method of organic fertilizer equipment to remove pests and diseases in the process of fermentation and turning

In the process of promoting fermentation and decomposing by organic fertilizer equipment, in the process of regulating moisture, temperature, ventilation, etc., the temperature changes repeatedly. kill. At the same time, in the process of fermentation and decomposing, the eggs and bacteria in the feces are killed with the change of temperature.

The organic fertilizer produced by SX organic fertilizer equipment plays a significant role in crop growth and control of pests and diseases. It can effectively kill diseases and insect pests, and remove the odor of livestock and poultry manure. Therefore, it is also environmentally friendly, and can effectively reduce pollution emissions from aquaculture. This benign green ecological agriculture cycle is the benign development of our ecological agriculture. More details please check https://fertilizerequipmentmanufacturer.com/organic-fertilizer-production-equipment/

How to build a small organic fertilizer production line?

If you want to make organic fertilizer in a small scale, you can choose a powder organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powder organic fertilizer process line is a component process of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (inclusive) and organic fertilizer production lines with an annual output of less than 20,000 tons are small scale organic fertilizer production lines. According to the plan of most customers, the small organic fertilizer production line basically has several process production lines with main production capacity of 5,000 tons, 10,000 tons, 15,000 tons and 20,000 tons.

Powdery organic fertilizer production line

Since the powder organic fertilizer production line is the composition process of the granular organic fertilizer production line, now we will describe the process of the small organic fertilizer making line in detail with the granular organic fertilizer production line. The process of powder organic fertilizer production line is clear.
According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process. Click here to learn more
The technological process of powdered organic fertilizer includes the above ① crushing process; ② fermentation process; ⑧ packaging process.

Small scale granular organic fertilizer prodution line

So, what are the conditions needed to start a small organic fertilizer production plant?
①The construction of a small organic fertilizer production line must meet the requirements of environmental protection policies. For environmental protection, it is not only the desire of the people, but also the policy demand for environmental protection by the development of agriculture and animal husbandry;
②The source of raw materials and the surrounding radius of the source of raw materials determine the location of your factory, site investment, transportation investment, etc.;
③ The type of raw materials, it determines the equipment used in each process of your organic fertilizer production in samll scale, which affects the investment price of equipment, etc.;
④The production scale, the annual output of small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the production capacity requirements of the equipment, which affects the price, etc.;
⑤ The recycling of resources mainly relies on the recycling and utilization of various agricultural pollution wastes, such as making fuel and electric energy raw materials first, and the generated biogas residues as organic fertilizer raw materials;
⑥Other uses of the small organic fertilizer production line technology can be used as feed, etc.;
⑦ Factory site: It is necessary to determine the size of the production site and the size of the site investment according to the planned production scale.

If you are interested in it, you can check https://fertilizerequipmentmanufacturer.com/small-scale-organic-fertilizer-production/ for more information.