Granular Fertilizer Production

How to build a small organic fertilizer production line?

If you want to make organic fertilizer in a small scale, you can choose a powder organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powder organic fertilizer process line is a component process of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (inclusive) and organic fertilizer production lines with an annual output of less than 20,000 tons are small scale organic fertilizer production lines. According to the plan of most customers, the small organic fertilizer production line basically has several process production lines with main production capacity of 5,000 tons, 10,000 tons, 15,000 tons and 20,000 tons.

Powdery organic fertilizer production line

Since the powder organic fertilizer production line is the composition process of the granular organic fertilizer production line, now we will describe the process of the small organic fertilizer making line in detail with the granular organic fertilizer production line. The process of powder organic fertilizer production line is clear.
According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process. Click here to learn more
The technological process of powdered organic fertilizer includes the above ① crushing process; ② fermentation process; ⑧ packaging process.

Small scale granular organic fertilizer prodution line

So, what are the conditions needed to start a small organic fertilizer production plant?
①The construction of a small organic fertilizer production line must meet the requirements of environmental protection policies. For environmental protection, it is not only the desire of the people, but also the policy demand for environmental protection by the development of agriculture and animal husbandry;
②The source of raw materials and the surrounding radius of the source of raw materials determine the location of your factory, site investment, transportation investment, etc.;
③ The type of raw materials, it determines the equipment used in each process of your organic fertilizer production in samll scale, which affects the investment price of equipment, etc.;
④The production scale, the annual output of small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the production capacity requirements of the equipment, which affects the price, etc.;
⑤ The recycling of resources mainly relies on the recycling and utilization of various agricultural pollution wastes, such as making fuel and electric energy raw materials first, and the generated biogas residues as organic fertilizer raw materials;
⑥Other uses of the small organic fertilizer production line technology can be used as feed, etc.;
⑦ Factory site: It is necessary to determine the size of the production site and the size of the site investment according to the planned production scale.

If you are interested in it, you can check https://fertilizerequipmentmanufacturer.com/small-scale-organic-fertilizer-production/ for more information.

Considerations for Purchase the New Type Organic Fertilizer Granules Making Machine

The first thing to be investigated is the price of the new type granules making machine.I think this is also a problem that everyone is concerned about. After all, the cost of this equipment is not low, and the prices of various manufacturers are different. After determining the model you want, according to the model, go to find the manufacturers, consult the prices of these manufacturers, and then determine your intended manufacturer. Of course, although price is a factor that everyone cares about, it is not the only basis for deciding that we buy an organic fertilizer granulator from a certain manufacturer.
Investigate the production materials of the stirring teeth pelleting machine. After selecting your intended manufacturer in one step, you must go to the manufacturer to inspect the material of the equipment on the spot. At the same time, you must also take a look at the manufacturer’s production scale. It is recommended that the scale is too small, because the after-sales service cannot be guaranteed. Closer to home, the materials examined include the materials used for the organic fertilizer granulator, the thickness of the steel plate, and whether there is abnormal noise in the operation of the equipment. You should also look at the main parts of the organic fertilizer granulator, such as the reducer and motor manufacturers, to see if they are produced by major manufacturers. Because the reducer and motor are the core components of the organic fertilizer granulator, you must pay attention to this.
On-site test machine with materials. This is the next step in the purchase of a granulating machine for organic fertilizer production, and it is also a key factor in deciding whether or not to buy it. In fact, many customers don’t care about this. We have also seen many customers who do not bring materials to test machines because of troubles, but ask manufacturers to prepare some raw materials for test machines. But have you ever thought that the materials used by the manufacturer for the test machine are processed in advance, for example, after fermentation and the addition of binders, the organic fertilizer particles produced are very beautiful and have a high forming rate. But when you buy it back and use your own materials to produce it, you will find that this is not the case. Everyone should pay more attention to this.

I believe that after the above three steps, everyone will be able to buy the organic fertilizer granulator you want. I also hope that when you buy equipment, you can ask more, choose more, and try more, so that you can find a cost-effective machine.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/new-type-organic-fertilizer-granules-making-machine/

What are the benefits of Pan Making Granules Machine？

The pan granulating machine (also known as the spherical disc) is a volumetric metering feeding equipment, which can uniformly and continuously feed the material to the next process, and can withstand a large warehouse pressure. As a fine-grained material feeding equipment, it is suitable for conveying various non-sticky materials in powder, material or small pieces, such as coal powder, cement, clinker, limestone, shale, coal stone, clay. Granular or small block materials. The angle of the granulating disc of the disc granulator adopts an integral arc structure, and the pelleting rate can reach more than 93%. The granulating disc is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly and slow down the impact force and improve the service life of the equipment.

Pan Granulator for Organic Fertilizer — Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Reinforced with multiple radiant steel plates, it is durable and never deformed. The heavy, fruity, and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the plate making pellets equipment adopts high frequency quenching, and the service life is doubled. The high-strength fiberglass reinforced plastic is anti-corrosive and durable. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

How to Prolong the Serive life of Double Roller Granulator?

The raw material enters the copper room from the hopper of the double roller extrusion granulator, and the cake-like material connected by the particles is rolled. The cake-like material enters the pulverizing device for pulverization. The pulverized mixture is filtered through a sieve and discharged from the material. Kei out of material. The reducer and motor of the kun extrusion granulator adopt flexible belt transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment of the mixing granulator. The double roller granulator is sturdy and powerful, easy to operate and stable in operation. The following content shows how to prolong the serive of double roller granulator.

Double Roller Making Granules Machine — Double roller extrusion granulator for compound fertilizer plants.

The fertilizer should use clean tap water to cool the gearbox of the granulator to prevent the cooling pipe of the cooler from being blocked, causing the lubricating oil temperature to rise and affecting the lubrication effect of the gearbox.
For the granulator, also pay attention to frequently observe the working conditions of the gearbox, such as noise, vibration, temperature rise, .If abnormal conditions are found, they should be dealt with in time.
Most of the wheel granulators are made of steel. They should be painted with anti-rust paint in winter and stored in a dry and ventilated place.
When the rubber parts of the mixing extrusion granulator are damp or stained with oil, they will age and crack, reducing their service life. So protect the rubber accessories.

You can visit this website to read more information.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883