fertilizer plant

How to choose manufacturers and fertilizer equipment to be efficient and worry free?

With the rapid development of organic agriculture, the demand of organic fertilizer is increasing year by year. Investment in organic fertilizer plants has become a hot project. However, when you choose to purchase organic fertilizer equipment, you will inevitably have doubts about numerous manufacturers.

Shunxin Fertilizer Equipment Manufacturer

Which one is the best manufacturer of cow manure organic fertilizer equipment?

1. It is necessary to investigate more than a few cattle manure production equipment manufacturers to understand the strength, scale, reputation and so on.
2. It is necessary to visit the production workshop, finishing workshop and assembly workshop of the enterprise on the spot, so as to understand the product quality, processing equipment and production technology of the enterprise.
3. Can visit the enterprise’s customer case, the production site can best show the real operation of the equipment.
4. The powerful organic fertilizer equipment enterprises can customize the equipment configuration for different customers according to their needs, and users can choose the equipment according to their own needs.
5. The manufacturer of cow manure organic fertilizer processing equipment should provide professional technical personnel to guide customers to install the equipment.

Small Scale Organic Fertilizer Production Line

Several key points of equipment selection for making organic fertilizer with cow manure.

1. Determine the size of the organic fertilizer equipment: for example, the annual output of tens of thousands of tons, or the number of tons produced in an hour, can determine the price. The models of complete sets of normal organic fertilizer equipment manufacturers can be divided into several models with annual output of 1, 2, 3, 4, 5 and 100 thousand tons.
2. Determine the shape of the particles: powdery, columnar, oblate, or standard round. Generally used granulation equipment are: organic fertilizer special

Double roller extrusion fertilizer granulation machine

granulator, disc granulator, drum granulator, roller extrusion granulator, flat die granulator, annular membrane granulator. The selection of granulator should be decided according to the local fertilizer market. Different equipment, different prices.

Medium-Sized Pan Granulator Machine in SX

3. Determine the configuration level of cow manure organic fertilizer processing equipment: the configuration level is different, the equipment price is different, and the amount of labor is different.
Cow manure organic fertilizer processing equipment manufacturers have three configuration.
Large scale fertilizer plants should adopt a complete set of production configuration, and the appearance and nutrient content of finished products can meet the market requirements, which has a greater advantage in the promotion of finished organic fertilizer.
The organic fertilizer production line with medium and low configuration is suitable for small and medium-sized fertilizer plants. The sales scope of finished organic fertilizer is limited to nearby areas, and some processes in the production process of organic fertilizer need to be completed manually.

Email: info@fertilizer-plants.com

Do you know about the dobule roller granulation machine?

The double roll extrusion granulator is mainly used for the granulation of organic fertilizer and compound fertilizer. The opposite roller extrusion production line is not used for drying and cooling process for the granulation of inorganic fertilizer, which saves a certain amount of cost. In the rapid development of fertilizer industry, the non drying production line is welcomed by customers due to the impact of environment.

How to distinguish single shaft and double shaft roll extrusion granulator?

The single shaft double roll extrusion granulator, the motor drives the belt and pulley, which are transmitted to the driving shaft through the reducer, and synchronized with the passive shaft through the split gear, working in opposite direction.

The belt and pulley are driven by the motor and transmitted to the two output shafts of the reducer through the reducer, and each output shaft drives the two grinding rollers to do opposite work through the coupling.

The double axis extrusion granulator is divided into uniaxial and biaxial. The density of biaxial extrusion material is 1-1.5 times higher than that of uniaxial extrusion material, that is to say, the particle strength produced by the double shaft twin roll extruder is significantly higher than that of the uniaxial extruder. In addition, the output is also increased by 0.5 times, and the granulation rate reaches more than 95%, and the particles are nearly round. After being shaped by the drum throwing round machine, it can be used as compound fertilizer The roundness of the particles is comparable.

The shape and size of the ball and socket on the roller skin of the double shaft double roller extrusion granulator can be selected in a wide range according to the user’s needs. The ball pressure shapes include pillow shape, semi-circular shape, shape, walnut shape, flat ball shape and square bar shape. At present, the shape of flat ball is adopted.
The whole machine is divided into four parts: frame part: transmission connection part, head working part and crushing and separating part.

This series of double roller granulation belongs to extrusion sliding model. Its working principle is that the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and work in opposite direction with the driven shaft through the split gear. The materials are added from the feeding hopper, extruded by rollers, demoulded and pelletized, and transported to the crushing Screen Studio through a pair of chains. The finished products (balls) are screened and separated, and then the returned materials are mixed with the new materials, and then granulated. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

Compound Fertilizer Double Roller Extrusion Granulation Production Line

For ammonium chloride extrusion granulation, the double roll extrusion granulator is selected. The roll skin of double shaft twin roll extrusion granulator is made of high-quality anti-corrosion and wear-resistant materials. It has the advantages of beautiful appearance, simple operation, low energy consumption, long service life and high granulation rate. The roller skin of this series of twin roll extrusion granulator is widely used in compound fertilizer manufacturing process.

Email: info@fertilizer-plants.com

10 T/H new type organic fertilizer granulator in US.

In April, 2016, new type compost granulator from SHUNXIN Machinery was sent out to US. The creation limit of this machine is 10 ton for each hour, which is suitable for huge scope natural manure creation plant.

Cow Manure Fertilizer Granulating Machine

Crude materials of New-type Granulator. In general, the molecule size of materials before granulation ought to be under 200 cross sections. Also, the run of the mill crude materials contain defecation o animals and poultry (like chicken excrement, pig compost, and cow dung).straw, food waste, mushroom and parasites buildup, paper muck. channel mud from sugar treatment facility, vinasse, bean dreqs, turf thus on.

Fruit & Vegetable Waste Composting Machine

In excellence of this highlights of higher granulation rate, smooth running and long help life, this solid and strong pulverizing machine has appreciated extraordinary prevalence among the field of natural manure production. This machine from SHUNXIN Fertilizer Machinery can be utilized for crushing cycle straight forwardly in the wake of fertilizing the soil and fermentation.which spares drying measure, incredibly bringing down energy utilization ano fabricating costs. The natural manures delivered by our new sort granulator are circular, and its natural material substance can be up to 100%, accomplishing granulation with unadulterated natural issues.

Email: info@fertilizer-plants.com

Mobile Phone: +86 180-3757-2883

How to use large-scale composting equipment correctly?

Why compost?

Scientific and reasonable fermentation can promote the growth of disease-resistant organic matter in the fermentation process. With the growth of microorganisms and a series of complex biochemical reactions, microorganisms produce a large number of special metabolites, such as hormones, antibiotics, and autoimmune substances. Promote the rapid growth of crops, inhibit the spread of soil diseases, and improve the ability of crops to resist disease and stress. The organic fertilizer that is not fermented not only does not have the above advantages, because the virus and bacteria carried by itself also become the main source of crop diseases.

Precautions for the process of using organic fertilizer fermentation turning machine.

1. Ensure ventilation and oxygen supply at the bottom of the fermentation platform;

2. The height of the pile covered by the farmyard manure pile is 0.8-1. 5 meters, and the pile width is 1.5-2.0 meters. The appropriate length can be determined by the amount of farmyard manure. Too small compost volume is not good for heating up fermentation and thorough decomposition.

3. If the farmyard manure is too long or there are too many straws, fresh manure should be added for adjustment during fermentation.

4. Cover the piled manure to prevent the farmyard manure on the air-dried surface from being completely fermented.

5. Naturally fermented farmyard manure needs to be adjusted accordingly before it can undergo secondary fermentation.

Tips for processing and fermentation of organic fertilizer raw materials.

Groove Type Composter for Large Scale Composting

(1) Ferment with weeds and crop straws (it will decompose in about 12-15 days):
Use crushed or chopped weeds and crop straws (typically 3 to 5 cm in length), which can be adjusted with 40% manure or biogas residue; 2% urea (nitrogen content 46%) or equal ratio can also be used The amount of nitrogenous fertilizer is adjusted by compound fertilizer; it can also be adjusted by adding fresh livestock and poultry manure according to the weight ratio of 3:1-4:1.

(2) Fermentation with pure feces (it will decompose in about 12-15 days):
It is advisable to add crushed (chopped) weeds and crop straws for fermentation, and adjust the compost moisture to about 55%-60%. The commonly used weight ratio is 3:14:1 for adjusting fermentation.

(3) Fermentation with manure (it will decompose in about 15 days):
After expanding the volume of the bacteria directly, evenly remove one layer in the pen, stir it, and stack it directly on the fermentation platform. Repeat the operation. If the water content is too large, add an appropriate amount of crushed to the pen. The dry excipients are adjusted.

Large Organic Fertilizer Fermentation Pot

Precautions for the first use of organic fertilizer equipment are divided into the following four points.

1. The parts of the new equipment have not run-in, and there may be stuck. When the operator uses the equipment for the first time, he needs to raise the temperature of the equipment. First, raise the temperature to the motor V-belt by hand until it is comfortable. 8- 10 times, gradually heating up, about 40-50 minutes.

2. In addition to the initial temperature adjustment, the organic fertilizer equipment needs to continue to heat up after it is turned on to add heat. At the same time, it must be adjusted to different temperatures according to different properties of materials.

3. When working normally, the temperature of the machine should be kept stable, and should not rise and fall suddenly. Near the vent hole, the temperature of the machine head should be maintained at about 200 degrees. At this temperature, most materials can be processed well.

4. When shutting down, the operator should completely cut off the power supply, and remove the parts with the wrench on the machine head, and wait for the next preheating before use.

What machines do you need to process compound fertilizer?

Introduction of the compound fertilizer production line

The compound fertilizer production line adopts the non-drying room temperature process production, one-time molding, the output is 1-2t/h, the compound fertilizer production line equipment investment is small, the effect is fast, and the economic benefit is good. The complete set of compound fertilizer equipment (click here to get) has a compact layout, scientific and reasonable flow, advanced technology, energy saving and consumption reduction, no three wastes, stable operation, reliable operation, convenient maintenance and wide raw material adaptability.

It is suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical feed, coal, metallurgy, etc., and can produce compound fertilizer of various concentrations and various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) .

Compound fertilizer equipment characteristics: Compound fertilizer equipment is suitable for the direct production of crude fiber organic wastes with a moisture content of about 30%, such as fermented livestock and poultry manure, sugar factory filter sludge, urban sludge, paper sludge, distiller’s grains, straw, and peat. It can produce pure organic fertilizer, organic and inorganic fertilizer, and biological organic fertilizer of spherical particles.

The compound fertilizer equipment has a high ball formation rate and biological bacteria survival rate. The new technology can make the ball formation rate reach more than 90-95%. The new technology of low temperature and large air volume drying in the compound fertilizer production line can make the microbial bacteria survival rate reach more than 90%.

The compound fertilizer equipment has a short process flow and low operating cost. The organic raw materials used in the process do not require pretreatment such as drying and crushing. The process flow is short and the operating cost is low. (If traditional granulation processes such as discs or drums are used, post-fermentation Organic raw materials with a moisture content of about 30% are dried to below 13%, crushed to above 80 mesh, and the amount of organic materials added cannot be greater than 30%).