Fertilizer Granulator

What Delicate Designs Does A Rotary Drum Granulator Employ For Better Granulation?

The rotating drum granulator is one of the main machines in a fertilizer pellets making line. This machine, and especially its plan, affects the nature of the granules. Here are a couple of the fragile plans does a rotational drum granulator utilize for better granulation.

Probably the most ideal approaches to make sure about a more sensitive plan of a compost drum granulation machine is to utilize great materials on the drive part and support part. This will guarantee a substantially more steady plan, so you’ll profit by higher unwavering quality of the machine. Preferably, the support part should be produced using medium carbon steel plate and U-steel. This aides supporting the pivoting chamber body. Likewise, consider picking a machine that utilizes hostile to spoil and against rough materials to restrict the rubbing between the belt and the riding wheel. Likewise, ensure that the driver is produced using U-steel, as this is a truly steady arrangement. Truth be told, most trustworthy brands of compost making machines utilize U-steel to make the driver of their revolving drum granulator machines.

ShunXin Wheel Type Compost Turner Machine for Organic Waste Composting

The materials of the gearwheel are additionally significant. Both the huge and the little gearwheels should be produced using cutting edge wear safe materials. This aides delaying the valuable existence of the revolving drum granulator and it is one of the sensitive plans to look for when looking for this kind of hardware.

The decision of chamber lining material is another detail that can bring about longer assistance life and better granulation. This liner is produced using exceptional elastic that keeps materials from staying and gives powerful enemy of decay and protection properties.

A sensitive plan ought to likewise add to facilitating the transportation of the machine. A significant number of these gadgets include four snares on the transporter roller mounting section. While this element may not relate straightforwardly to the nature of the granulation, it is as yet significant in the general plan of things.

One surefire approach to improve the nature of the granules is to blend them in with fume to improve their temperature. Fume can bring down the dampness substance of the pellets. This is the reason you need to look for a machine with this exceptional plan that gives higher drying effectiveness.

Something else to remember is that you’ll generally have a level of unfit pellets. It is imperative to pick a machine that empowers you to crush again these pellets, to build the achievement pace of your manure creation measure and to limit squander.

To wrap things up, consider all assortments of crude materials you expect to measure. Your decision of hardware will rely upon that. You must have the option to blend high solvency materials in with low dissolvability ones in agreement to the particular equation you need to utilize. This sort of drum compost pelletizer is regularly utilized for compound manure granules making in huge scope.

On the off chance that you don’t have the foggiest idea how to pick the plan of your pivoting manure drum granulator, think about looking for data on the web. Shockingly better, ask a specialist in natural composts making to give you direction and exhortation.

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The Difference Between Dry And Wet Granulation Machine

Are you presently searching for distinction between dry and wet granulation? Here’s everything you need to know of the difference during these processes and whenever it’s appropriate to pick one over another. Inside the wet granulation process, the dry primary powder is mixed with a liquid solution.

This liquid option is a volatile solvent. The solvent should be volatile as it must be removed later by drying. Also, it needs to be non-toxic. A few of the common solvents used in this process include ethanol and water, and others. These liquids can be used alone or in various combinations. So far as the liquid option is concerned, it might be solvent based or aqueous based. Occasionally, water is just not enough and also in such situations, a liquid solution containing a binder can be used. Once powder has grown to be denser, the whole process of granulation is started. As far as this technique is concerned, its complexity is determined by the powder characteristics plus the equipment used in the process. Most fertilizer plant use wet granulator like fertilizer granule making pan.

Wet Manure Pellet Machine in Organic Fertilizer Plant

Inside the typical method, a sieve is commonly used the location where the wet mass is forced through this sieve for production of wet granules. These wet granules are then dried to be able to produce the final product. From the subsequent stages, the granules are broken apart. Wet granulation is often preferred as many active substances can not be processed through direct compressing which is outright dry granulation. Because of the consumption of modern technology, there exists virtually no downside to wet granulation strategy is regardless if used with sensitive active substances. In terms of the dry granulation way is concerned, it needs to be clear from the name that no liquid option would be employed in this procedure.

This really is typically as a result of reason that the item which needs to be granulated is way too responsive to heat or moisture or is not going to compress effectively. Making granules without usage of moisture is a challenging process. It typically involves compaction and lowering of the dimensions of the mix as a way to create a free flowing granular blend. Within this process, the powder particles are put under high-pressure using various machines. This processing can be done in a variety of ways that involves use of various machines for instance a roller press granulator machine.

Each one of these methods their very own own advantages and can be used as kinds of materials. Simply speaking, many different machines and processes are used for dry granulation means of processing. When it comes to choosing between these 2 processes, it must be clear by now that dry granulation is much more challenging and complex process in comparison with wet granulation. That is why, wet granulation is the preferred method of processing though in some cases, dry granulation becomes necessary as a result of active substances being too responsive to the moisture or because of other conditions.

Various types of machines can be used as these two processes. The machines have to be chosen carefully and after thorough research as even a slight mistake can bring about huge problems in the granulation process.

More granulator machines for fertilizer making, you can visit: https://www.fertilizer-plants.com/granulator-machine-for-fertilizer/

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Do you know about the dobule roller granulation machine?

The double roll extrusion granulator is mainly used for the granulation of organic fertilizer and compound fertilizer. The opposite roller extrusion production line is not used for drying and cooling process for the granulation of inorganic fertilizer, which saves a certain amount of cost. In the rapid development of fertilizer industry, the non drying production line is welcomed by customers due to the impact of environment.

How to distinguish single shaft and double shaft roll extrusion granulator?

The single shaft double roll extrusion granulator, the motor drives the belt and pulley, which are transmitted to the driving shaft through the reducer, and synchronized with the passive shaft through the split gear, working in opposite direction.

The belt and pulley are driven by the motor and transmitted to the two output shafts of the reducer through the reducer, and each output shaft drives the two grinding rollers to do opposite work through the coupling.

The double axis extrusion granulator is divided into uniaxial and biaxial. The density of biaxial extrusion material is 1-1.5 times higher than that of uniaxial extrusion material, that is to say, the particle strength produced by the double shaft twin roll extruder is significantly higher than that of the uniaxial extruder. In addition, the output is also increased by 0.5 times, and the granulation rate reaches more than 95%, and the particles are nearly round. After being shaped by the drum throwing round machine, it can be used as compound fertilizer The roundness of the particles is comparable.

Double roller extrusion fertilizer granulation machine

The shape and size of the ball and socket on the roller skin of the double shaft double roller extrusion granulator can be selected in a wide range according to the user’s needs. The ball pressure shapes include pillow shape, semi-circular shape, shape, walnut shape, flat ball shape and square bar shape. At present, the shape of flat ball is adopted.
The whole machine is divided into four parts: frame part: transmission connection part, head working part and crushing and separating part.

This series of double roller granulation belongs to extrusion sliding model. Its working principle is that the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and work in opposite direction with the driven shaft through the split gear. The materials are added from the feeding hopper, extruded by rollers, demoulded and pelletized, and transported to the crushing Screen Studio through a pair of chains. The finished products (balls) are screened and separated, and then the returned materials are mixed with the new materials, and then granulated. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

Compound Fertilizer Double Roller Extrusion Granulation Production Line

For ammonium chloride extrusion granulation, the double roll extrusion granulator is selected. The roll skin of double shaft twin roll extrusion granulator is made of high-quality anti-corrosion and wear-resistant materials. It has the advantages of beautiful appearance, simple operation, low energy consumption, long service life and high granulation rate. The roller skin of this series of twin roll extrusion granulator is widely used in compound fertilizer manufacturing process.

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Which granulator is suitable for organic fertilizer processing?

Organic fertilizer granulator is one of the most important equipment in organic fertilizer equipment, which has a direct impact on the quality of organic fertilizer particles (roundness, uniformity, fertilizer and water retention performance, etc.). So, what are the differences in the granulation processes of organic fertilizer? What are the impacts on the product quality? Different granulating processes of organic fertilizer need different types of granulators, which directly affect the output, quality, appearance and price of products. It can be said that organic fertilizer granulator is the core of the whole production line.

Which granulator is suitable for organic fertilizer production?

The raw materials for making organic fertilizer come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, free manure, sludge, filter mud of sugar mill, distillery’s grains, etc. In view of different raw materials and the requirements for the improvement of product quality and product output, various organic fertilizer equipment manufacturers have developed various granulators, such as roller extrusion granulator, rotary granulator, disc granulator, new organic fertilizer granulator, new compound fertilizer granulator, flat mold granulator, ring mold granulator, etc.

First of all, let’s talk about the advantages and disadvantages of each granulator, which can give you the choice of granulator as a reference.

Small Scale Organic Fertilizer Production Line

Roller extrusion granulator.

The double roll extrusion granulator belongs to dry granulation without drying process. It has high granulation density, good fertilizer efficiency and full organic matter content. It saves the cost of buying dryer and cooler, and doesn’t need to burn coal in the later stage, which saves a large part of capital. However, the shape of extruding granulator is flat and round, so it is easy to jam when the field crop machine is sowing, and the fluidity is not very good. Therefore, if it is for the organic fertilizer produced by machine seeding farmers, this granulation process should be used carefully, and it is recommended to select compound fertilizer and compound fertilizer.

Rotary Drum Granulation equipment.

The conversion granulator is a process that has been used in compound fertilizer granulation, and can also be used to produce organic fertilizer, but the granulation rate is low. If organic inorganic organic fertilizer is produced, this process can be selected.

Disc Pelletizer.

Disc granulator is a traditional granulation process. I personally respect this kind of granulator. It has the advantages of smooth granulation, good appearance and low equipment price. The only disadvantage is the low density;. At present, people are pursuing new and new granulation methods, so the users are less and less.

Disc granulation machine for organic or compound fertilizer plants

Agitated tooth organic fertilizer granulator.

This kind of granulator is the most popular product in the market, and it is also widely favored by customers. This process has high output and smooth treatment. If the organic fertilizer throwing round machine is added, the granulation can be comparable to the disc granulation. But you need to buy a dryer, a cooler. Therefore, the price of the whole set of equipment for this process is relatively expensive.

Granulatoring Process of Organic Fertilizer Production Line

The above is the market mainstream granulation process advantages and disadvantages, see here we can choose their own granulator. So here are some suggestions for you. If your investment funds are limited or the sales market has not been opened, I suggest that you can start a production line of powdered organic fertilizer. The low price and good quality of powdered organic fertilizer equipment will help you open up your market. After the sales market is opened, the production can be increased and equipment can be purchased. It is not too late to do the pellet production line.

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10 T/H new type organic fertilizer granulator in US.

In April, 2016, new type compost granulator from SHUNXIN Machinery was sent out to US. The creation limit of this machine is 10 ton for each hour, which is suitable for huge scope natural manure creation plant.

Cow Manure Fertilizer Granulating Machine

Crude materials of New-type Granulator. In general, the molecule size of materials before granulation ought to be under 200 cross sections. Also, the run of the mill crude materials contain defecation o animals and poultry (like chicken excrement, pig compost, and cow dung).straw, food waste, mushroom and parasites buildup, paper muck. channel mud from sugar treatment facility, vinasse, bean dreqs, turf thus on.

Fruit & Vegetable Waste Composting Machine

In excellence of this highlights of higher granulation rate, smooth running and long help life, this solid and strong pulverizing machine has appreciated extraordinary prevalence among the field of natural manure production. This machine from SHUNXIN Fertilizer Machinery can be utilized for crushing cycle straight forwardly in the wake of fertilizing the soil and fermentation.which spares drying measure, incredibly bringing down energy utilization ano fabricating costs. The natural manures delivered by our new sort granulator are circular, and its natural material substance can be up to 100%, accomplishing granulation with unadulterated natural issues.

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Mobile Phone: +86 180-3757-2883

Application of dry and wet types of organic fertilizer pelletizer

In the purchase of organic fertilizer granulator, many customers are confused, facing the equipment classification do not know what kind of selection is appropriate, the following details, for reference. We often receive calls from many customers to inquire about the fertilizer related matters of the organic fertilizer granulator. It is difficult for many customers to distinguish what kind of fertilizer they need. The difference is to choose the appropriate granulation method according to the use requirements of materials. It’s just a big general term. There are subdivisions and branches under it.

It is mainly divided into dry method and wet method.

dry process

It mainly refers to the products with low moisture content. Generally, the moisture content below 10% is a zero boundary value. (there are also very few materials up to 16%, such as: some materials only contain crystal water) dry granulation produces irregular particles (such as common granular potassium fertilizer) or more commonly, small crushed stones with similar shapes. This kind of granulator has: the roller granulator, the flat mold granulator.

Organic Compost Pellets Polishing Machine

wet process

There are many kinds of equipment and methods in wet granulation for materials with moisture above 20%. Such as: disc granulation, roller granulation, new organic fertilizer granulator and agitator drum compound granulator, the particle size is between 1 mm and 6 mm.

In the organic fertilizer granulator, the energy consumption of dry granulation is lower than that of wet granulation, and it is more environmentally friendly. There is no need to dry, add water and binder, so the material properties will not be changed. This is also the advantages of dry granulation different from wet granulation. The wet granulator is widely used in organic fertilizer industry, with low cost and simple operation.

Email: info@fertilizer-plants.com
Mobile Phone: +86 180-3757-2883