Tag: Fermentation Equipment

Manure Composting Machine with High Efficiency Fermentation Made by FFM Factory

The manure fermenting making machine is suitable for the fermentation and dumping of poultry manure such as chicken dung,  sheep and other livestock manure, sludge waste, sugar plant mud filter, slag cake and straw sawdust, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and bisporus mushroom planting plant and so on. Compared with the traditional trough flip machine, it greatly saves space, dead Angle flip, wide flip range, deep flip, even flip, high flip efficiency. High degree of automation: equipped with fully automatic electrical control system, equipment during the operation without personnel operation.

Advantages of wheel fermentation machine

  1. Automatic control: centralized control of control cabinet can realize manual or automatic control function.
  2. Compact structure and advanced technology: the use of some beneficial microorganisms can promote the rapid deterioration of organic waste such as livestock and poultry feces. Adopt unique tank type continuous aerobic fermentation technology, make organic waste quickly decomposed, to remove water, sterilization, deodorization, to achieve the purpose of harmless, resource and reduction treatment, low energy consumption, stable product quality. Suitable for aerobic fermentation. The wheel fermenting machine for manure management can be used with solar fermentation chamber, fermentation tank and moving machine. And mobile machine matching use can achieve a machine with multiple slots.
  3. Strong and durable: strong and durable tooth extraction, the material has a certain breaking and mixing ability.

    Poultry Wheeled Composting Turning Machine
    Wheel type compost turner used for large scale composting poultry fertilizer production plants.

Maintenance operation rules of wheel disk type stacking machine:

  1. The wheel type manure composting machine is in direct contact with the material when working, and its corrosion is strong. Therefore, the dirt stuck to the flip machine, especially the dirt on the chassis should be cleaned in time, if there is a protective paint off phenomenon to brush.
  2. The tightness of the transmission chain should be checked regularly and adjusted in time. When the adjustment tension is still not up to the requirements, you can remove several chains to make it meet the requirements; If it is found that the rotation between the transmission chain link is not working, it should be lubricated with butter or oil in time.The walking support bearings on the chassis, the rotating support of the agitator shaft (integrated with the upper) lifting support bearings should be regularly lubricated with butter.
  3. The reducer of manure compsting equipment must check whether there is oil before use, the initial operation of 100 hours after the replacement of new oil, then every 1000 hours for a new oil, the longest time interval is a year.
  4. After the hydraulic system runs for 200 hours, all the hydraulic oil should be controlled, the impurities in the hydraulic system filter should be removed, and the filter element should be replaced. According to the discharge of hydraulic oil cleanliness to determine whether to reuse after filtration.

How to Maintain the Composting Machine for Chook Dung Fermentation?

The daily maintenance of the chicken dung organic fertilizer fermentation turning machine  is very important, because once we do not follow the precautions to operate at will, even small failures may cause major problems in production and use, which will affect the production of organic fertilizer. Daily maintenance method of chicken dung compost turner. The fermentation machine for chook feces should be maintained once a week when it is infrequently operated, and the organic fertilizer composting equipment should be maintained once a day when it is frequently operated.

  1. Daily maintenance inspection (after 10 hours of work), check whether the connecting bolts, nuts and oil drain plugs are loose
  2. Check the cotter pins at all parts, whether there is any defect in the cotter pins, and replace them in time. The cotter pins should not be replaced by anything else.
  3. Check whether the turning tool is defective and whether the fastening bolts are loose, and if necessary, make up, tighten or replace with a new one.
  4. Check whether the connectors of the electrical appliances are tight, whether the insulation of the wires is good, and repair or replace them if necessary.
  5. Check whether the fastening screws of the diesel engine, gearbox, bearing seat and other parts are loose.
  6. Clean the hardened attachments on the ground composting equipment
  7. Check the remaining capacity of the fuel tank and water tank.
  8. The windrow composting equipment should also pay attention to whether the tire pressure is normal.
Flexible Moving Composting Machine
Movable compost turner for chicken dung composting production.

Second, the regular maintenance method of the organic fertilizer composting machine for chook waste

  1. After the chook dung turning machine has been working for one season, replace the gear oil of the reduction box, check the bearings of each part, disassemble and clean, apply new butter, and install it. If it is severely worn, replace it.
  2. Remove the dust cover from the fermenting equipment, check and tighten the bolts on the transmission rods, to prevent the loosening of the bolts on the transmission rods and prevent the components from being transmitted in place and causing the wear and tear of the parts.
  3. Remove the seat of the chook dung compost turning machine cab and the cover under the seat, and check and tighten the bolts on the drive shaft. Prevent the shaft body from tilting, twisting and scrapping due to the loosening of the bolts on the transmission shaft seat.
  4. When using in winter, add antifreeze to the water tank. If there is no antifreeze, add warm water before the operation. After the operation, drain the water in the water tank, body, and cooler to prevent frost damage.
  5. Check whether the electrical appliances are working normally and whether the circuit insulation performance is good, and if necessary, replace the connected wires.
  6. It is necessary to check the tension of the drive belt regularly, adjust the tension if necessary, and check whether the belt is broken, worn or have other signs of aging, and the belt can be replaced if necessary. Check the belt running path and make sure that there is no obstruction between the other parts of the engine and the belt. After replacing the belt, the new belt should be re-adjusted after two or three weeks of use to eliminate slack.
  7. During long-term operation of the chicken dung compost turner, the exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.

The website will help you learn more about the chook dung compost turn equipment.

https://www.fertilizerfactorymachine.com/chicken-manure-composting-system/

E-mail: info@fertilizerfactorymachine.com

TEL: + 86 180 3757 2883

What it the Function of Commercial Composting Equipment?

The commercial groove type of composting machine is the core equipment of aerobic dynamic composting. As a new type of machinery, it has not been seen in the national product catalog, but it has rapidly multiplied in the fertilizer machinery and equipment family. It has become a mobile phone that replaces labor and forklifts to turn materials. It is a mainstream product that affects the development trend of the composting industry. The commercial groove compost turner plays an important in the composting production.

1. Stirring function in raw material conditioning. In fertilizer production, some auxiliary materials must be added in order to adjust the carbon-nitrogen ratio, pH, and water content of the raw materials. The main raw materials and various auxiliary materials that are roughly piled together in proportion can be mixed evenly by the turning machine to achieve the purpose of quenching and tempering.

2. Adjust the temperature of the raw material pile. During the operation of the stacker, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be conserved in the stack, which helps the aerobic microorganisms to actively generate fermentation heat, and the stack temperature rises. When the temperature is high, fresh air can be supplemented.  It forms a state of alternating medium temperature-high temperature-medium temperature-high temperature, and various beneficial microorganisms grow and multiply rapidly in the temperature range that they are adapted to.

Groove Commercial Composting Equipment
Commercial groove compost turner made by reliable FFM company.

3. Improve the permeability of the raw material pile. The pile turning system can process the materials into small clumps, making the sticky and dense raw material piles fluffy and elastic, forming a suitable porosity.

4. Adjust the moisture content of the raw material pile. The suitable moisture content of raw material fermentation is around 55%, and the moisture standard of finished organic fertilizer is below 20%. During fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause the water to lose its carrier and be freed. Therefore, with the fertilizer production process to reduce the water in time, in addition to the evaporation formed by heat conduction, the compulsory water vapor will be emitted when the raw material is turned by the commercial fermentation machine.

5. Realize the special requirements of compost process. Such as crushing of raw materials, giving a certain shape to the pile of raw materials or realizing quantitative displacement of raw materials, etc. As one of the important equipment in the process of fermentation equipment and organic fertilizer production, the stacker has been at the forefront of the development of the times and has made great contributions to the production of organic fertilizer.

The following webstie allow you to know more information.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

E-mail: info@fertilizerfactorymachine.com

TEL: +86 180 3757 2883