double roller granulator

What is the dry granulation craft of double roller pelletizer?

Dry rolling granulation mainly relies on external pressure to force the material to pass through the gap between two relatively rotating rollers and forcibly compress it into pieces. During the rolling process, the actual density of the material can be increased by 1.5 to 3 times. So as to meet the specified particle strength requirements. The dry rolling granulator can compress the powdery materials with moisture content ≤5% into flakes or blocks, and then through the process of crushing, granulating and sieving, the flake materials can be turned into granular materials that meet the requirements of use. Under normal circumstances, the subsequent drying and cooling steps can be eliminated.

The raw materials are evenly fed into the feeding hopper through a quantitative feeder. The dry extrusion type of granules making facility uses a pair of rollers with holes, leaving a gap between them, and the two rotate in opposite directions at the same speed.

One set of roll chocks does not move in the rack, while the other set of roll chocks moves upstream on the rack guide rail, and presses against each other by hydraulic cylinders.

Double Roller Fertilizer Granulator Machine

Many holes of the same shape and size are regularly arranged on the surface of the roll, and the troughs are aligned with the troughs. At this time, the dry powder material enters the double roller granulator of extrusion craft continuously and uniformly from the top of the two rolls by its own weight and forced feeding. The material flows freely first, and then is gradually bitten into the trough by the rolls after entering the biting area.

With the continuous rotation of the roll, the space occupied by the material gradually decreases and is gradually compressed, and reaches the molding pressure value.

Then the pressure is gradually reduced, and the pressed blocks fall off the holes due to elastic recovery and their own weight, and enter the crushing and sieving device. The finished product is a granular qualified product and is weighed and packaged.

The fine powder and unqualified particles from the powder feed port are re-entered into the feed port of the hoist by the return auger and mixed with fresh materials into the pre-feeding hopper to enter the next round of the process flow. When you require to know more information about the double roller granulating equipment, you can visit the following link.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

What is the instllation and debugging method of double roller granulator?

The dry roll granulator is called dry granulator because it can directly compress and granulate fermented powdery materials with a moisture content of ≤5% during the granulation process. Products can be packaged directly through organic fertilizer packaging machine equipment. It eliminates the need for drying and cooling after granulation in the traditional organic fertilizer production process. So, how to install and debug the newly purchased dry roll granulator?

The working principle of the double rolling extursion pelletizer is to rely on external pressure to force the material to pass through the gap between two relatively rotating rollers, and forcibly compress it into a block. During the rolling process, the actual density of the material can increase by 1.5~ 3 times, so as to meet the specified particle strength requirement

Installation and debugging method of dry rolling granulator equipment

Installation: After the newly-purchased organic fertilizer dry-method roller granulator arrives at the factory, the granulator will be used as the main machine. It depends on the number of units and is installed in conjunction with the process flow chart. Find out the elevation and horizontal placement, and the machine frame There are ground corner holes, which can be installed on concrete (the amount of solid vibration is not large, and the concrete foundation is not required to be very firm).

Axial alignment: It has been adjusted during installation. Generally speaking, the possibility of adjustment is unlikely. When adjustment is required, tighten or loosen the glands on both sides of the passive bearing seat, thereby pushing the displacement of the eccentric sleeve and the active shaft roller Corresponding.
Press roll gap adjustment: Sometimes it is necessary to increase the output or increase the bite angle during production. At this time, the distance between the two press shafts can be increased, and the distance between the driving shaft roller and the driven shaft can be increased. The steps are as follows : Stop, remove the upper frame of the two bearing seats, adjust the adjustment plate between the two bearing seats to the required thickness. The two rollers cannot collide between the rollers, and the minimum should be kept between 0.3-1mm.
Alignment adjustment of the ball socket: The ball socket of the organic fertilizer dry roll granulator is formed by the concave socket on the main roller surface, so there are problems of axial alignment and circumferential alignment.
Axial alignment steps: loosen the 6 connecting bolts of the driven gear and the adjusting sleeve, so that the adjusting sleeve and the driven gear are slightly disengaged, because the design has considered a ball and socket adjustment, and is equipped with two adjustments Bolt, so the dislocation can be adjusted regardless of the dislocation. Because the ball socket is too small, a carton board is placed between the two rollers during adjustment. After rolling, it can be seen whether the adjustment has achieved the purpose. After alignment, 8 connecting bolts can be tightened.

When you require to know more information about the double roller pelleting equipment, you can visit the following link.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

Roll Extrusion Granulator in the Fertilizer Machinery Industry to Win a Good Reputation

Speaking of roller extrusion granulator, we have heard. Using the roller extrusion granulator granulating can produce granules at room temperature without drying process. A molding, with less investment, quick effect, long life, high grain rate. In the rapid development of information, has become a measure of enterprise customer word-of-mouth credibility is an important basis, machinery has been sticking to the standing in customer’s point of view, think users want, users need, through creating high quality roll extrusion granulator equipment and meticulous pre-market after-sales service, won a good reputation in the industry. Our company attaches great importance to the quality of roller extrusion granulator equipment, coupled with a strong technical team, continuous innovation, combined with market demand for equipment transformation and upgrading. Therefore, the quality of mechanical products is beyond doubt, in the domestic roll extrusion granulator industry excellent. In addition, our company also produced a new organic fertilizer granulator, or disk granulator, drum type granulator and other equipment.

What problems should be paid attention to when using roller extrusion granulator?

The double extursion making granules machine should be in positive operation.
No load operation of the granulator, but feeding operation is required.
Iron and other sundries are strictly prohibited from entering the feeding mouth and vent of the granulator. In order to avoid unnecessary accidents, affect the safety of normal production.
Feeding should be uniform, and there can be no shortage of material. Machine feeding speed and feeding speed should be appropriate. Otherwise, the quality and yield of particles will be affected.
When the bearing part of reducer burns, or there is noise, it should be stopped for timely maintenance and refueling.
When the bearing parts at both ends of the bearing room of the host machine are hot or noisy, they should be stopped for maintenance and filled with butter. During normal operation, the bearing chamber is filled with butter every 5-6 days.
Pay attention to the operation law of the dry roller pelletzier Such as: machine temperature, speed, according to the situation, timely processing.
In case of unstable operation of the fuselage, attention should be paid to check whether the clearance of coupling device is too tight and to be loosened in time.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

How to Prolong the Serive life of Double Roller Granulator?

The raw material enters the copper room from the hopper of the double roller extrusion granulator, and the cake-like material connected by the particles is rolled. The cake-like material enters the pulverizing device for pulverization. The pulverized mixture is filtered through a sieve and discharged from the material. Kei out of material. The reducer and motor of the kun extrusion granulator adopt flexible belt transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment of the mixing granulator. The double roller granulator is sturdy and powerful, easy to operate and stable in operation. The following content shows how to prolong the serive of double roller granulator.

Double Roller Making Granules Machine — Double roller extrusion granulator for compound fertilizer plants.

The fertilizer should use clean tap water to cool the gearbox of the granulator to prevent the cooling pipe of the cooler from being blocked, causing the lubricating oil temperature to rise and affecting the lubrication effect of the gearbox.
For the granulator, also pay attention to frequently observe the working conditions of the gearbox, such as noise, vibration, temperature rise, .If abnormal conditions are found, they should be dealt with in time.
Most of the wheel granulators are made of steel. They should be painted with anti-rust paint in winter and stored in a dry and ventilated place.
When the rubber parts of the mixing extrusion granulator are damp or stained with oil, they will age and crack, reducing their service life. So protect the rubber accessories.

You can visit this website to read more information.

https://www.fertilizerfactorymachine.com/double-roller-granulator/

E-mail: info@fertilizerfactorymachine.com
TEL: + 86 180 3757 2883

Two type best-selling fertilizer granulators in SX.

Twofold Roller Press Machine

This kind of machine produces natural manure pellets utilizing expulsion power and doesn’t need any drying measures. The twofold roller press pellet machine can work at room temperature and can be utilized to produce manure granules in a scope of shapes and sizes. During expulsion granulation, the entirety of the crude materials are enthusiastically amassed under high tension. The subsequent powder is then crushed between rollers to make granules. Since no drying or cooling of manure granules is required, twofold roller expulsion granulators are ideal for little to average sized natural compost fabricating plants who have restricted assets for interest in gear.

Circle Pan Granulation

The upsides of a circle container granulator are that it is significantly less expensive than a revolving drum granulator and it has a wide scope of uses. The circle is built from solid iron material, making it tough and stable. Within the container is covered in an enemy of erosion plastic glass lining, which is anything but difficult to keep up. During activity, the machine delivers little clamor and is known for its dependability. Circle dish granulators are utilized in compound fertilizer lines that fabricate more than 50,000 tons of compost pellets every year.

Manure Pellet Machine in Organic Fertilizer Plant

We also have other kinds of fertilizer grnaulators for fertilizer pellets process, if you are intrested in us, you can contact us.

Email: info@fertilizer-plants.com

Do you know about the dobule roller granulation machine?

The double roll extrusion granulator is mainly used for the granulation of organic fertilizer and compound fertilizer. The opposite roller extrusion production line is not used for drying and cooling process for the granulation of inorganic fertilizer, which saves a certain amount of cost. In the rapid development of fertilizer industry, the non drying production line is welcomed by customers due to the impact of environment.

How to distinguish single shaft and double shaft roll extrusion granulator?

The single shaft double roll extrusion granulator, the motor drives the belt and pulley, which are transmitted to the driving shaft through the reducer, and synchronized with the passive shaft through the split gear, working in opposite direction.

The belt and pulley are driven by the motor and transmitted to the two output shafts of the reducer through the reducer, and each output shaft drives the two grinding rollers to do opposite work through the coupling.

The double axis extrusion granulator is divided into uniaxial and biaxial. The density of biaxial extrusion material is 1-1.5 times higher than that of uniaxial extrusion material, that is to say, the particle strength produced by the double shaft twin roll extruder is significantly higher than that of the uniaxial extruder. In addition, the output is also increased by 0.5 times, and the granulation rate reaches more than 95%, and the particles are nearly round. After being shaped by the drum throwing round machine, it can be used as compound fertilizer The roundness of the particles is comparable.

Double roller extrusion fertilizer granulation machine

The shape and size of the ball and socket on the roller skin of the double shaft double roller extrusion granulator can be selected in a wide range according to the user’s needs. The ball pressure shapes include pillow shape, semi-circular shape, shape, walnut shape, flat ball shape and square bar shape. At present, the shape of flat ball is adopted.
The whole machine is divided into four parts: frame part: transmission connection part, head working part and crushing and separating part.

This series of double roller granulation belongs to extrusion sliding model. Its working principle is that the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and work in opposite direction with the driven shaft through the split gear. The materials are added from the feeding hopper, extruded by rollers, demoulded and pelletized, and transported to the crushing Screen Studio through a pair of chains. The finished products (balls) are screened and separated, and then the returned materials are mixed with the new materials, and then granulated. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized.

Compound Fertilizer Double Roller Extrusion Granulation Production Line

For ammonium chloride extrusion granulation, the double roll extrusion granulator is selected. The roll skin of double shaft twin roll extrusion granulator is made of high-quality anti-corrosion and wear-resistant materials. It has the advantages of beautiful appearance, simple operation, low energy consumption, long service life and high granulation rate. The roller skin of this series of twin roll extrusion granulator is widely used in compound fertilizer manufacturing process.

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Which granulator is suitable for organic fertilizer processing?

Organic fertilizer granulator is one of the most important equipment in organic fertilizer equipment, which has a direct impact on the quality of organic fertilizer particles (roundness, uniformity, fertilizer and water retention performance, etc.). So, what are the differences in the granulation processes of organic fertilizer? What are the impacts on the product quality? Different granulating processes of organic fertilizer need different types of granulators, which directly affect the output, quality, appearance and price of products. It can be said that organic fertilizer granulator is the core of the whole production line.

Which granulator is suitable for organic fertilizer production?

The raw materials for making organic fertilizer come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, free manure, sludge, filter mud of sugar mill, distillery’s grains, etc. In view of different raw materials and the requirements for the improvement of product quality and product output, various organic fertilizer equipment manufacturers have developed various granulators, such as roller extrusion granulator, rotary granulator, disc granulator, new organic fertilizer granulator, new compound fertilizer granulator, flat mold granulator, ring mold granulator, etc.

First of all, let’s talk about the advantages and disadvantages of each granulator, which can give you the choice of granulator as a reference.

Small Scale Organic Fertilizer Production Line

Roller extrusion granulator.

The double roll extrusion granulator belongs to dry granulation without drying process. It has high granulation density, good fertilizer efficiency and full organic matter content. It saves the cost of buying dryer and cooler, and doesn’t need to burn coal in the later stage, which saves a large part of capital. However, the shape of extruding granulator is flat and round, so it is easy to jam when the field crop machine is sowing, and the fluidity is not very good. Therefore, if it is for the organic fertilizer produced by machine seeding farmers, this granulation process should be used carefully, and it is recommended to select compound fertilizer and compound fertilizer.

Rotary Drum Granulation equipment.

The conversion granulator is a process that has been used in compound fertilizer granulation, and can also be used to produce organic fertilizer, but the granulation rate is low. If organic inorganic organic fertilizer is produced, this process can be selected.

Disc Pelletizer.

Disc granulator is a traditional granulation process. I personally respect this kind of granulator. It has the advantages of smooth granulation, good appearance and low equipment price. The only disadvantage is the low density;. At present, people are pursuing new and new granulation methods, so the users are less and less.

Disc granulation machine for organic or compound fertilizer plants

Agitated tooth organic fertilizer granulator.

This kind of granulator is the most popular product in the market, and it is also widely favored by customers. This process has high output and smooth treatment. If the organic fertilizer throwing round machine is added, the granulation can be comparable to the disc granulation. But you need to buy a dryer, a cooler. Therefore, the price of the whole set of equipment for this process is relatively expensive.

Granulatoring Process of Organic Fertilizer Production Line

The above is the market mainstream granulation process advantages and disadvantages, see here we can choose their own granulator. So here are some suggestions for you. If your investment funds are limited or the sales market has not been opened, I suggest that you can start a production line of powdered organic fertilizer. The low price and good quality of powdered organic fertilizer equipment will help you open up your market. After the sales market is opened, the production can be increased and equipment can be purchased. It is not too late to do the pellet production line.

Email: info@fertilizer-plants.com

Application of dry and wet types of organic fertilizer pelletizer

In the purchase of organic fertilizer granulator, many customers are confused, facing the equipment classification do not know what kind of selection is appropriate, the following details, for reference. We often receive calls from many customers to inquire about the fertilizer related matters of the organic fertilizer granulator. It is difficult for many customers to distinguish what kind of fertilizer they need. The difference is to choose the appropriate granulation method according to the use requirements of materials. It’s just a big general term. There are subdivisions and branches under it.

It is mainly divided into dry method and wet method.

dry process

It mainly refers to the products with low moisture content. Generally, the moisture content below 10% is a zero boundary value. (there are also very few materials up to 16%, such as: some materials only contain crystal water) dry granulation produces irregular particles (such as common granular potassium fertilizer) or more commonly, small crushed stones with similar shapes. This kind of granulator has: the roller granulator, the flat mold granulator.

Organic Compost Pellets Polishing Machine

wet process

There are many kinds of equipment and methods in wet granulation for materials with moisture above 20%. Such as: disc granulation, roller granulation, new organic fertilizer granulator and agitator drum compound granulator, the particle size is between 1 mm and 6 mm.

In the organic fertilizer granulator, the energy consumption of dry granulation is lower than that of wet granulation, and it is more environmentally friendly. There is no need to dry, add water and binder, so the material properties will not be changed. This is also the advantages of dry granulation different from wet granulation. The wet granulator is widely used in organic fertilizer industry, with low cost and simple operation.

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