Disc/pan granulator

How to oprate the pan granulating machine made by FFM factory?

The plate granulation machine is the most commonly used organic fertilizer granulation equipment in organic fertilizer granulation equipment. It has the advantages of simple operation, convenient maintenance, forced durability, etc. Below, I will explain the entire production process and flow of the organic fertilizer disc granulator in detail.

Transport the processed poultry manure directly to the raw material silo (or raw material mixer).
The livestock manure is transported to the disc homogenizer, and evenly added to the rotating disc of the disc granulator. The liquid component or an appropriate amount of water is poured through the liquid component distributor of the disc granules making equipment on the material in the disc to meet the amount of liquid phase required for ball formation. The rotating disc and the edge of the disc produce friction and centrifugal action on the material, causing the material to move in a circumferential direction, and the powder particles are rubbed against each other. And squeeze, gradually agglomerate into balls. Due to the difference in particle mass, the resulting gravity and centrifugal effect are also different, when the gravity and centrifugal effect are increased enough to overcome the friction between the particles, they will be thrown out of the disk. The smaller particles still stay in the disc of pan pelletizer and continue to agglomerate the fine powder particles.
It is transported to the organic fertilizer dryer to exchange heat with the heat from the hot blast stove.
Transport to the hot sieving process to sort the particles, and the fine particles return directly to the disc homogenizer, as the core to continue to participate in the adhesion of the particles into balls.
Transport to the organic fertilizer cooler, and cool the fertilizer through natural cold air or strong cold air.
Transported to the finished product sieving facility, the large particles are crushed by the pulverizer and then returned to the disc homogenizer to continue to participate in the ball formation.
The qualified products after screening are transported to the fertilizer machine for coating treatment.
Transport to the fully automatic packaging scale for weighing, packaging and warehousing.
Drying, cooling, and workshop dust are discharged after being treated by cyclone dust collector, labyrinth dust removal room, and wet washing to reach the standard.

When you require to know more information about the pan granulator, you can visit the following link.

https://www.fertilizerfactorymachine.com/pan-granulator/

Notes for Installation of Fertilizer Disc Granulator

The chassis of the circular fertilizer granulator is strengthened with a number of radiant steel plates, which are durable and not deformed. Thickening, centring, solid base design, no need of anchor bolt fixation, smooth operation. The main gear of pelletizer is made by high-frequency quenching, and its service life is doubled. The plate fertilizer pelleting machine has the characteristics of uniform granulation, high granulation rate, stable operation, durable equipment, long service life.

Installation of disk organic fertilizer granulator:

The equipment should be installed on a horizontal concrete base and fixed with anchor bolts.
Pay attention to the vertical of the main body and the horizontal during installation.
After installation, check whether the bolts of each part are loose or whether the door of the main engine bin is fastened. If yes, please tighten it.
Configure power cables and control switches based on the device power.
After the inspection is completed, the no-load test will be carried out. Production can be carried out when the test is normal.
Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Disk fertilizer pelletizer is widely used in organic fertilizer pelletizer, chicken manure, cow manure, pig manure, sheep manure and other organic fertilizer raw materials livestock and poultry feces feces and urine mixed fertilizer particle production, organic fertilizer production equipment disk pelletizer ball rate is high, stable performance, long service life, favored by the majority of users. We can provide users with 2-4T /h, 4-6T /h, 6-8T /h new organic fertilizer granulation equipment, fertilizer equipment, chicken manure organic fertilizer production equipment, chicken manure organic fertilizer particle production equipment.

The following link will help you to know more information.

https://www.fertilizerfactorymachine.com/pan-granulator/

How to Select the Organic Fertilizer Pan Granulator?

The annual output of 30,000 tons of organic fertilizer disk granulator is divided into plane torsion disk granulator and skewed disk granulator two categories, is the production of spherical particles of organic fertilizer building. In the actual production application, how should we choose the organic fertilizer disk granulator?

Select the disk granulator, first familiar with the function of the disk granulator characteristics. Planar torsion plate type of granualtor is characterized by the main body of the fixed mechanism, the disk inside the torsion, will enter the disk of the material by centrifugal torsion, rotating into a ball. Plane torsion disc granulator running speed is relatively high, good adhesion, relatively large density, low yield requirements of the material is more suitable. It is characterized by high particle symmetry and fast discharging.

Skewed disc pelletizer adopts a relatively ancient process, the base of the disc pelletizer is fixed, driven by the motor delay machine operation, and then driven skewed disc pelletizer outside the disk torsion, into the material rotation into the ball. The rotation speed of this kind of disc granulator is low, and the skew Angle can be adjusted. It is suitable for the production of spherical particles of organic fertilizer, compound fertilizer, chemical raw materials, biological fungal fertilizer and biological fertilizer. It is characterized by high yield and easy operation and application.

Familiar with the function of the pan making pellets equipment, can reasonably select the disc granulator to provide sponsorship. With the updating of organic fertilizer buildings, the new horizontal centrifugal organic fertilizer granulator has become the protagonist of the disk granulator, and the output and particle symmetry has been promoted to a new level. Horizontal centrifugal spherical particle organic fertilizer granulator adopts the operation principle of drum granulator, connects the rotor of organic fertilizer mixer, and becomes a new type of organic fertilizer granulator of round ball particles after improvement. This kind of granulator has high output, low power consumption, less failure, saving labor, and good continuous granulation effect.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/pan-granulator/

What are the benefits of Pan Making Granules Machine？

The pan granulating machine (also known as the spherical disc) is a volumetric metering feeding equipment, which can uniformly and continuously feed the material to the next process, and can withstand a large warehouse pressure. As a fine-grained material feeding equipment, it is suitable for conveying various non-sticky materials in powder, material or small pieces, such as coal powder, cement, clinker, limestone, shale, coal stone, clay. Granular or small block materials. The angle of the granulating disc of the disc granulator adopts an integral arc structure, and the pelleting rate can reach more than 93%. The granulating disc is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly and slow down the impact force and improve the service life of the equipment.

Pan Granulator for Organic Fertilizer — Plate pelleting machine for processing a variety of organic fertilizer raw materials.

Reinforced with multiple radiant steel plates, it is durable and never deformed. The heavy, fruity, and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the plate making pellets equipment adopts high frequency quenching, and the service life is doubled. The high-strength fiberglass reinforced plastic is anti-corrosive and durable. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

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Which granulator is suitable for organic fertilizer processing?

Organic fertilizer granulator is one of the most important equipment in organic fertilizer equipment, which has a direct impact on the quality of organic fertilizer particles (roundness, uniformity, fertilizer and water retention performance, etc.). So, what are the differences in the granulation processes of organic fertilizer? What are the impacts on the product quality? Different granulating processes of organic fertilizer need different types of granulators, which directly affect the output, quality, appearance and price of products. It can be said that organic fertilizer granulator is the core of the whole production line.

Which granulator is suitable for organic fertilizer production?

The raw materials for making organic fertilizer come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, free manure, sludge, filter mud of sugar mill, distillery’s grains, etc. In view of different raw materials and the requirements for the improvement of product quality and product output, various organic fertilizer equipment manufacturers have developed various granulators, such as roller extrusion granulator, rotary granulator, disc granulator, new organic fertilizer granulator, new compound fertilizer granulator, flat mold granulator, ring mold granulator, etc.

First of all, let’s talk about the advantages and disadvantages of each granulator, which can give you the choice of granulator as a reference.

Small Scale Organic Fertilizer Production Line

Roller extrusion granulator.

The double roll extrusion granulator belongs to dry granulation without drying process. It has high granulation density, good fertilizer efficiency and full organic matter content. It saves the cost of buying dryer and cooler, and doesn’t need to burn coal in the later stage, which saves a large part of capital. However, the shape of extruding granulator is flat and round, so it is easy to jam when the field crop machine is sowing, and the fluidity is not very good. Therefore, if it is for the organic fertilizer produced by machine seeding farmers, this granulation process should be used carefully, and it is recommended to select compound fertilizer and compound fertilizer.

Rotary Drum Granulation equipment.

The conversion granulator is a process that has been used in compound fertilizer granulation, and can also be used to produce organic fertilizer, but the granulation rate is low. If organic inorganic organic fertilizer is produced, this process can be selected.

Disc Pelletizer.

Disc granulator is a traditional granulation process. I personally respect this kind of granulator. It has the advantages of smooth granulation, good appearance and low equipment price. The only disadvantage is the low density;. At present, people are pursuing new and new granulation methods, so the users are less and less.

Disc granulation machine for organic or compound fertilizer plants

Agitated tooth organic fertilizer granulator.

This kind of granulator is the most popular product in the market, and it is also widely favored by customers. This process has high output and smooth treatment. If the organic fertilizer throwing round machine is added, the granulation can be comparable to the disc granulation. But you need to buy a dryer, a cooler. Therefore, the price of the whole set of equipment for this process is relatively expensive.

Granulatoring Process of Organic Fertilizer Production Line

The above is the market mainstream granulation process advantages and disadvantages, see here we can choose their own granulator. So here are some suggestions for you. If your investment funds are limited or the sales market has not been opened, I suggest that you can start a production line of powdered organic fertilizer. The low price and good quality of powdered organic fertilizer equipment will help you open up your market. After the sales market is opened, the production can be increased and equipment can be purchased. It is not too late to do the pellet production line.

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