Tag: Disc Granulator

How to Select the Organic Fertilizer Pan Granulator?

The annual output of 30,000 tons of organic fertilizer disk granulator is divided into plane torsion disk granulator and skewed disk granulator two categories, is the production of spherical particles of organic fertilizer building. In the actual production application, how should we choose the organic fertilizer disk granulator?

Select the disk granulator, first familiar with the function of the disk granulator characteristics. Planar torsion plate type of granualtor is characterized by the main body of the fixed mechanism, the disk inside the torsion, will enter the disk of the material by centrifugal torsion, rotating into a ball. Plane torsion disc granulator running speed is relatively high, good adhesion, relatively large density, low yield requirements of the material is more suitable. It is characterized by high particle symmetry and fast discharging.

Skewed disc pelletizer adopts a relatively ancient process, the base of the disc pelletizer is fixed, driven by the motor delay machine operation, and then driven skewed disc pelletizer outside the disk torsion, into the material rotation into the ball. The rotation speed of this kind of disc granulator is low, and the skew Angle can be adjusted. It is suitable for the production of spherical particles of organic fertilizer, compound fertilizer, chemical raw materials, biological fungal fertilizer and biological fertilizer. It is characterized by high yield and easy operation and application.

Familiar with the function of the pan making pellets equipment, can reasonably select the disc granulator to provide sponsorship. With the updating of organic fertilizer buildings, the new horizontal centrifugal organic fertilizer granulator has become the protagonist of the disk granulator, and the output and particle symmetry has been promoted to a new level. Horizontal centrifugal spherical particle organic fertilizer granulator adopts the operation principle of drum granulator, connects the rotor of organic fertilizer mixer, and becomes a new type of organic fertilizer granulator of round ball particles after improvement. This kind of granulator has high output, low power consumption, less failure, saving labor, and good continuous granulation effect.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/pan-granulator/

Pan Granulator Uses Advanced Designs for Making Quality Granules

The disc granulator is an organic fertilizer granulating equipment in the entire organic fertilizer production line. It plays a granulating role in the organic fertilizer production line and compound fertilizer making line. The angle of the granulating of the disc granulator adopts an overall arc structure, and the granulation rate can over reach 93%. The pan granulator is equipped with three discharge ports, which is convenient for intermittent production operations, which greatly reduces labor intensity and improves labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly, reduce the impact of cushioning to increase the service life of the equipment. The bottom of the disc granulating machine is reinforced with multiple carbon steel plates, which is strong and durable without deformation. The thickened, heavier and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. This machine has the characteristics of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is the ideal equipment for the majority of users to choose.

Pan Granulator for Organic Fertilizer
Plate pelleting machine for processing a variety of organic fertilizer raw materials.

How to Make Fertilizer Granules by Using Disc Granulator?

The pellets are made by continuous rotation of the disk. In the small series, the main motor drives the reducer and then directly drives the disc to rotate, while the larger series is driven by the main motor to drive the pulley and belt. The small gear is driven by the reducer. The small gear meshes with the large gear fixed at the bottom of the disk. Working towards each other. The big gear is specially designed to be installed on the main shaft fixed on the frame adjustment plate to support the work of the entire granulator plate. This machine is used in conjunction with a sprayer. When the material enters the pan of disc granulator, it continuously rotates and sprays the device to make the materials evenly stick together to form spherical particles. An automatic cleaning device is designed in the upper part of the granulation plate of the machine to prevent the material from sticking to the wall, thereby greatly improving the service life of the disc granulator. With the continuous rotation of the motor and the continuous entry of materials, mass production can be realized, so as to meet the requirements of users.

Product Advantages

  1. High efficiency of the disc granulator: The angle of the organic fertilizer disc type granulator machine adopts an overall arc structure, and the granulation rate can reach more than 93%. The granulation disc is equipped with three discharge ports, which is convenient for intermittent production operations. Greatly reduce labor intensity and improve labor efficiency.
  2. Long service life and brand new dredging design. With unpowered combined scraper for edge clearing, corner clearing scraper for clearing angle, combined with the unique treatment technology of the disc body, the effect of dredging and ball formation is good. The reducer and motor are driven by flexible belts. Starts smoothly, reduces the impact of the buffer, and improves the service life of the equipment.
  3. Using high-strength steel plate, strong and durable. The bottom of the pan granulator is reinforced by multiple carbon steel plates, which is strong and durable, thickened, heavier, and sturdy base design, without anchor bolts, and runs smoothly. The main gear of the pelletizer adopts high-frequency quenching, and the service life is doubled .
  4. The structure is simple and easy to operate, and the maintenance is convenient and quick. The granulator disc is lined with high-strength glass fiber reinforced plastic, which is anti-corrosive and durable. This machine has the characteristics of uniform granulation, high granulation rate, stable operation, sturdy and long service life. It is an ideal equipment for users to choose.

Installation and Commissioning of Disc Granulator

  1. Installation: After the pelletizer arrives at the factory, install it in conjunction with the process flow and find out the elevation level.
  2. Debugging: After the installation is completed, first check whether the various parts of the granulator are fastened. Then, according to the size of the granulated particles, loosen the fastening nut on the angle adjustment screw, adjust to a suitable angle and tighten the fastening nut, and finally carry out a no-load test run to ensure the correct steering.

When you want to read more information about our pan granulator, you can visit the following link. https://www.fertilizerfactorymachine.com/pan-granulator/

E-mail: info@fertilizerfactorymachine.com

Phone Number: 0086-180-3757-2883

Two type best-selling fertilizer granulators in SX.

Twofold Roller Press Machine

This kind of machine produces natural manure pellets utilizing expulsion power and doesn’t need any drying measures. The twofold roller press pellet machine can work at room temperature and can be utilized to produce manure granules in a scope of shapes and sizes. During expulsion granulation, the entirety of the crude materials are enthusiastically amassed under high tension. The subsequent powder is then crushed between rollers to make granules. Since no drying or cooling of manure granules is required, twofold roller expulsion granulators are ideal for little to average sized natural compost fabricating plants who have restricted assets for interest in gear.

Double Roller Fertilizer Granulator Machine
Double Roller Fertilizer Granulator Machine

Circle Pan Granulation

The upsides of a circle container granulator are that it is significantly less expensive than a revolving drum granulator and it has a wide scope of uses. The circle is built from solid iron material, making it tough and stable. Within the container is covered in an enemy of erosion plastic glass lining, which is anything but difficult to keep up. During activity, the machine delivers little clamor and is known for its dependability. Circle dish granulators are utilized in compound fertilizer lines that fabricate more than 50,000 tons of compost pellets every year.

Manure Pellet Machine in Organic Fertilizer Plant
Manure Pellet Machine in Organic Fertilizer Plant

We also have other kinds of fertilizer grnaulators for fertilizer pellets process, if you are intrested in us, you can contact us.

Email: info@fertilizer-plants.com