Composting Machine

Why the windrow compost turner it is better choice for composting fertilizer production?

The crawler-type windrow fermentation stacker is a kind of large-scale dumper. It has a fully hydraulic operating system, lever-type steering wheel operation, crawler walking, durable, strong power, advanced technology, large output, strong dumping ability, hydraulic lifting of the dumping drum Adjustment, high degree of automation, simple operation and easy to master. The crawler-type compost turner can effectively crush the agglomerates formed during the fermentation of raw materials. No additional crusher is needed in production, which greatly improves work efficiency and reduces costs. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

The composting turning equipment of windrow adopts a crawler drive design, which can be operated by one person. When it is working, the track straddles the strip-shaped compost pile, and the knife shaft at the lower end of the frame rotates to mix and turn the raw materials. The operation can be done not only in the open area, but also in the workshop or greenhouse.

The technology of the crawler type of windrow composting making machine is integrated with the crushing function of the material in the later stage of fermentation. With the continuous stacking of the material, the knife shaft can effectively crush the agglomerates formed during the fermentation of the raw material. No additional crusher is needed in production, which greatly improves work efficiency and reduces costs.

Commercial Crawler Type Composting Turner — Crawler type compost turner with rubber track chassis design.

1.The power is a 38-55KW vertical water-cooled diesel engine with sufficient power, high efficiency and low fuel consumption.

2.Proprietary technology for small radius steering, combined with hydraulic power balance device, although the car body is large, the steering is flexible, which is convenient for field operations.

3.All use joystick operation, flexible and simple. Adjust the distance between the pile turning shaft and the ground by hydraulic means. Prevent the stacking shaft from touching the ground.

4.The hydraulic balance technology is adopted to ensure that the stacker can automatically adjust the four-wheel balance in the convex and concave field, and improve the adaptability of the field.

5.Stack turning machines with more than 120 horsepower are customized according to user requirements.

When you require to know more information about the windrow composting equipment, you can visit the
following link.

https://www.fertilizerfactorymachine.com/windrow-turner-for-sale/

Why the poultry manure composting machine is recommended?

Poultry manure stacking machine is the application of trough type compost toss equipment, according to the width of the trough, the toss machine can be customized equipment, the general trough height is about 1 meter, domestic equipment is driven by electricity, the processing capacity is below 800 square meters.

Trough type stacking machine is an organic fertilizer fermentation equipment, suitable for livestock and poultry feces, mushroom fungus, household garbage, sludge, crop straw and other organic solid industrial fermentation treatment, can also be used for feed fermentation and other fermentation treatment range. Groove type composting machine for poultry manure adopts characteristic track design, can use a multi-slot machine, which not only changes the traditional light rail flip machine low output shortcomings, but also overcomes the conventional rack, light rail drive flip machine transmission auxiliary parts of high cost shortcomings.

Chain Plate Composting Equipment — Chain plate compost turning machine designed by FFM factory based on the features of poultry.

How to use it ?

Groove type fermentation machine for poultry manure is currently used, the most widely, a kind of fermentation dump dump equipment, it includes walking fermentation tank, walking track, electric device, dump dump part and transfer device (also called transfer car, mainly for the use of multi tank). The working part of tilting and tossing heap adopts advanced drum drive, and there are two kinds of lifting type and non-lifting type. The lifting type is mainly used in the working situation where the width of the tank is not more than 5 meters and the depth of the dump is not more than 1.3 meters. The bearing seat of the turning pile device is fixedly connected to the turning pile frame, and the two main axes are fixedly connected to the bearing seat. Each main shaft is welded with a number of turning pile shafts arranged by a certain distance and a staggered Angle, and each turning pile shaft is welded with turning pile plate. The stack turning device is connected to the walking device by a pin shaft.

If you have any interest of our poultry manure composting machine, you can click the following link.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/h

What are the Benefits of Self-propelled Composting Machine?

The self-pushed composting machine tool adopts a four-wheel walking design, which can be driven by one person in forward, backward, and turning. When driving, the whole vehicle rides on the pre-stacked long strips, and the rotating knife shaft under the photo frame performs the mixing, fluffing, and shifting of the raw materials of the stacks. After the car passes by, it becomes a new strip stack. . It can be carried out in an open field or in a workshop. The outstanding technology of this machine is to integrate the crushing function of the material in the later stage of fermentation. With the gradual dehydration of the auxiliary materials, the addition of a crusher greatly improves the efficiency of crushing, reduces the cost, and fundamentally solves the problem that the production volume is limited by the crushing mechanism. Compared with other types of machines, the stacker has obvious characteristics.

1.Stir the fermented materials evenly and thoroughly, so that the bacteria and the raw materials are in full contact, thereby promoting the complete maturity of the fermented product.

2.Using the self-push fermenting machine can save a lot of civil engineering and manpower and material resources engineering, making the scale of fertilizer production more flexible. This machine can mix more than 40-50O cubic meters of fermentation materials per hour, and more than 160-200 tons of finished fertilizer. It is suitable for use in organic fertilizer plants with an annual output of 300-50O0 tons. The actual mixing time of this machine is about one hour per day, and the average fuel consumption per cubic meter is 0.03 liters. Only 4 or 5 workers are required. Make the finished fertilizer form an obvious price advantage.

3.It is dedicated to the process requirements of microbial aerobic fermentation materials, which can effectively mix viscous fermentation materials, microbial fermentation inoculants and straw powder. The fermented material will heat up within 45 hours under this loose material.

4.Fertilization is not only much faster than deep tank fermentation, but also effectively prevents the production of harmful and odorous gases such as hydrogen sulfide, amine gas, and drinking water during the fermentation process. It meets environmental protection requirements and produces better organic fertilizers.

5.The overall structure of self-propelled compost turner tractor is reasonable, the whole machine has good rigidity, balanced force, concise, safe and reliable performance, easy to control, and strong adaptability to the site. It is composed of a sturdy frame and national standard parts and is easy to use and maintain.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/

How to Completely Ferment the Pig Dung?

Temperature. The suitable starting temperature for fermentation should be 25℃~35℃. When the temperature of pig dung get this range, you can use the manure compsot turner to ferment the pig dung. If fermenting in winter, it is recommended to do it indoors or in a greenhouse. If it is outdoors, try to cover it with plastic film for fermentation.
Proportion. mix 200g-300g of pig dung starter and 20kg-30kg of bran powder thoroughly.
Moisture. Add the above mixture to 1 ton of organic fertilizer, and mix it again evenly (you can mix in small piles and then mix the small piles together) According to the mixing situation, add water or materials appropriately to control the water star at 40%-45%. The standard is to grasp it tightly with your hands, so that the moisture does not leak out.
Material stacking gauge touch. The process of fermentation raw materials are directly piled on the ground. The fermentation pile should not be too small. The piles with a height of 1.5 meters to 2 meters, a width of 2 meters and a length of 2 to 4 meters are better for fermentation. The top can be covered with plastic cloth, etc., without sealing, for fermentation. During the fermentation process, it should be turned over and stirred at an appropriate time, and water should be added or reduced according to the temperature, usually twice.
Color. When the material no longer heats up and becomes loose and dark brown, the pig dung is completely fermented.

Flexible Moving Composting Machine — Movable compost turner for manure composting production.

After the pig manure is drunk by the organic fertilizer starter, the fertilizer efficiency is better, the use is safer and more convenient, and the utilization rate of chemical fertilizer can also be improved. Organic fertilizer starter can not only ferment pig manure organic fertilizer, but also ferment chicken manure, sheep manure, cow manure and other livestock and poultry manure into organic fertilizer. The fermentation method is basically the same.

If you want to read more information of compost turner for pig dung, you can click this website.

https://www.fertilizerfactorymachine.com/manure-composting-equipment/

E-mail: info@fertilizerfactorymachine.com

TEL: = 86 180 3757 2883

What it the Function of Commercial Composting Equipment?

The commercial groove type of composting machine is the core equipment of aerobic dynamic composting. As a new type of machinery, it has not been seen in the national product catalog, but it has rapidly multiplied in the fertilizer machinery and equipment family. It has become a mobile phone that replaces labor and forklifts to turn materials. It is a mainstream product that affects the development trend of the composting industry. The commercial groove compost turner plays an important in the composting production.

1. Stirring function in raw material conditioning. In fertilizer production, some auxiliary materials must be added in order to adjust the carbon-nitrogen ratio, pH, and water content of the raw materials. The main raw materials and various auxiliary materials that are roughly piled together in proportion can be mixed evenly by the turning machine to achieve the purpose of quenching and tempering.

2. Adjust the temperature of the raw material pile. During the operation of the stacker, the raw material pellets are fully contacted and mixed with the air, and a large amount of fresh air can be conserved in the stack, which helps the aerobic microorganisms to actively generate fermentation heat, and the stack temperature rises. When the temperature is high, fresh air can be supplemented. It forms a state of alternating medium temperature-high temperature-medium temperature-high temperature, and various beneficial microorganisms grow and multiply rapidly in the temperature range that they are adapted to.

Groove Commercial Composting Equipment — Commercial groove compost turner made by reliable FFM company.

3. Improve the permeability of the raw material pile. The pile turning system can process the materials into small clumps, making the sticky and dense raw material piles fluffy and elastic, forming a suitable porosity.

4. Adjust the moisture content of the raw material pile. The suitable moisture content of raw material fermentation is around 55%, and the moisture standard of finished organic fertilizer is below 20%. During fermentation, biochemical reactions will generate new water, and the consumption of raw materials by microorganisms will also cause the water to lose its carrier and be freed. Therefore, with the fertilizer production process to reduce the water in time, in addition to the evaporation formed by heat conduction, the compulsory water vapor will be emitted when the raw material is turned by the commercial fermentation machine.

5. Realize the special requirements of compost process. Such as crushing of raw materials, giving a certain shape to the pile of raw materials or realizing quantitative displacement of raw materials, etc. As one of the important equipment in the process of fermentation equipment and organic fertilizer production, the stacker has been at the forefront of the development of the times and has made great contributions to the production of organic fertilizer.

The following webstie allow you to know more information.

https://www.fertilizerfactorymachine.com/commercial-compost-facility/

E-mail: info@fertilizerfactorymachine.com

TEL: +86 180 3757 2883

What equipment are included in small organic fertilizer production line？

Small organic fertilizer equipment production line, as the name suggests, is a small production of organic fertilizer. The output of a complete set of equipment is generally between 2000 tons and 10000 tons. The equipment involved is also semi-automatic. The following is the equipment contained in the small-scale organic fertilizer equipment production line.

Small Scale Organic Fertilizer Production Line

1. The early fermentation and turning equipment mainly plays the role of composting fermentation and turning, which is more suitable for the composting of microbial fermentation stored manure. It can effectively mix the viscous stored feces with microbial agents and straw powder. Not only the fermentation speed is much faster, but also effectively prevent the production of hydrogen sulfide, ammonia, indole and other harmful and malodorous gases in the fermentation process, which not only meets the requirements of environmental protection, but also can produce good organic fertilizer.

2. The main function of the special crusher for organic fertilizer is to better crush the fermented materials, which can lay a solid foundation for the next program provider. Choose the organic fertilizer crusher that is suitable for your own use. Do not blindly choose, or it will not have the crushing effect, but affect the normal operation of the next process.

3. Organic fertilizer mixer is used to mix formula fertilizer and add various substances, such as nitrogen, phosphorus, potassium, humic acid, etc. Mix well and proceed to the next procedure.

Granulatoring Process of Organic Fertilizer Production Line

4. Granulator
It mainly plays the role of granulation. The materials after mixing are evenly sent into the granulator by the conveyor for deep granulation. The granulator can produce various sizes and shapes of granules according to the local market conditions. There are many types and models of granulator. The suitable granulator can be selected according to the output and requirements of customers.

5. Dryer
It mainly plays the role of evaporating material moisture. Because the water content of granulator is relatively large in the granulation process, which can not meet the national requirements, it can not be packaged immediately after the particles are made. It is necessary to evaporate the moisture to the state meeting the national standard through the drying equipment for the next process.

6. Cooler
Due to the high temperature of the dried materials, which can not be packaged immediately, it is easy to burn the woven bags. It is necessary to quickly reduce the temperature of the materials to constant temperature through the cooler for the next process.

7. Screening machine

It mainly plays the role of classification. Due to the reasons of pelletizing rate of granulator and the existence of different sizes and particle damage after drying machine and cooling opportunity, it is necessary to distinguish the finished product particles from the defective products. The finished product particles go through the next process, and the defective products are cr

ushed again for granulation cycle.

8. Coating machine
The main function is to wrap the particles into a coat. Due to the different raw materials, the particles are also different in color, which can be wrapped into various colors.

9. Automatic packaging machine
It mainly plays the role of finished product granules, automatic bagging, weighing and sewing, saving labor.

The above is Shunxin Equipment Co., Ltd. small organic fertilizer equipment production line and approximate equipment configuration, for reference only. Please feel free to contact me for details.

Email: info@fertilizer-plants.com
Mobile Phone: +86 180 3757 2883