Organic Fertilizer Composting Methods

According to different classification conditions, fertilizer compost is divided into the following 5 categories:
1. According to the oxygen demand of microorganisms, it is divided into aerobic composting and anaerobic composting. Aerobic composting is a biochemical process that relies on the action of obligate and facultative aerobic microorganisms to degrade organic matter, and its decomposition speed is fast and the cycle is short.  For this, we can provide you with professional aerobic composting machine. Anaerobic composting is a process in which organic matter is degraded by the action of obligate and facultative anaerobic microorganisms, and its decomposition rate is slow and the fermentation period is long. Most of the currently used composting is aerobic fermentation.

Windrow compost turner for organic waste
Windrow compost turner for organic waste

2. According to the temperature requirements, it is divided into medium temperature compost and high temperature compost. The fermentation temperature of medium-temperature composting is 14~45℃, which cannot achieve the purpose of harmlessness. At present, this method is rarely used. The fermentation temperature of high-temperature composting is 50-65℃, and the highest is 80-90℃. It is currently the most widely used fermentation method. In-vessel fermentation tank is a typical high remperature composter.

3. According to the form of material movement in the composting process, it is divided into static composting and dynamic composting. After the static compost pile is built, it will not be overturned until the compost is fully decomposed and transported out. Dynamic composting adopts continuous or intermittent feeding or discharging dynamic mechanical composting method, and the fermentation efficiency is high.

4. According to the composting method, it is divided into windrow-type composting and trench-type composting. windrow-type composting is that the materials are piled into strips for fermentation in an open site, and the crawler-type mechanical turning machine is used to turn the pile. The trench-type composting is to put the material into a fixed tank and close it, and turn it over with a top track-type turning machine. Click here for suitable compost machine

Equipment for organic fertilizer composting in groove
Equipment for organic fertilizer composting in groove

5. According to the fermentation process, it is divided into primary fermentation and secondary fermentation. A fermentation starts from the fermentation, goes through a medium temperature period, a high temperature period and then a cooling period. Secondary fermentation is that after primary fermentation, most of the easily degradable organic substances in the compost material have been degraded by microorganisms, but there are still some easily degradable and a large number of refractory organic substances, which need to be further fermented to make them change. It can form relatively stable organic matter such as humic acid and amino acid to reach maturity.

More details on https://fertilizerequipmentmanufacturer.com/large-scale-composting-equipment/

Manure Composting Machine with High Efficiency Fermentation Made by FFM Factory

The manure fermenting making machine is suitable for the fermentation and dumping of poultry manure such as chicken dung,  sheep and other livestock manure, sludge waste, sugar plant mud filter, slag cake and straw sawdust, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and bisporus mushroom planting plant and so on. Compared with the traditional trough flip machine, it greatly saves space, dead Angle flip, wide flip range, deep flip, even flip, high flip efficiency. High degree of automation: equipped with fully automatic electrical control system, equipment during the operation without personnel operation.

Advantages of wheel fermentation machine

  1. Automatic control: centralized control of control cabinet can realize manual or automatic control function.
  2. Compact structure and advanced technology: the use of some beneficial microorganisms can promote the rapid deterioration of organic waste such as livestock and poultry feces. Adopt unique tank type continuous aerobic fermentation technology, make organic waste quickly decomposed, to remove water, sterilization, deodorization, to achieve the purpose of harmless, resource and reduction treatment, low energy consumption, stable product quality. Suitable for aerobic fermentation. The wheel fermenting machine for manure management can be used with solar fermentation chamber, fermentation tank and moving machine. And mobile machine matching use can achieve a machine with multiple slots.
  3. Strong and durable: strong and durable tooth extraction, the material has a certain breaking and mixing ability.

    Poultry Wheeled Composting Turning Machine
    Wheel type compost turner used for large scale composting poultry fertilizer production plants.

Maintenance operation rules of wheel disk type stacking machine:

  1. The wheel type manure composting machine is in direct contact with the material when working, and its corrosion is strong. Therefore, the dirt stuck to the flip machine, especially the dirt on the chassis should be cleaned in time, if there is a protective paint off phenomenon to brush.
  2. The tightness of the transmission chain should be checked regularly and adjusted in time. When the adjustment tension is still not up to the requirements, you can remove several chains to make it meet the requirements; If it is found that the rotation between the transmission chain link is not working, it should be lubricated with butter or oil in time.The walking support bearings on the chassis, the rotating support of the agitator shaft (integrated with the upper) lifting support bearings should be regularly lubricated with butter.
  3. The reducer of manure compsting equipment must check whether there is oil before use, the initial operation of 100 hours after the replacement of new oil, then every 1000 hours for a new oil, the longest time interval is a year.
  4. After the hydraulic system runs for 200 hours, all the hydraulic oil should be controlled, the impurities in the hydraulic system filter should be removed, and the filter element should be replaced. According to the discharge of hydraulic oil cleanliness to determine whether to reuse after filtration.

How to Compost the Poultry Manure with Eco-friendly Method?

1. The poultry manure of composting machine is often used the way of aerobic fermentation solar fermentation chamber fermentation tank and mobile machine, and mobile machine matching use can realize the function of one machine with multiple slots.

2.This machine has characteristic of compact structure, advanced technology. The use of part of the beneficial microorganisms can promote the characteristics of poultry manure and other organic waste waste quickly decaying.

3. The new type of  poultry manure fermentation machine and tilting machine makes the organic waste quickly decomposed, to water, sterilization, deodorization, to achieve the purpose of harmless, resource and star reduction treatment, low energy consumption, stable product quality star.

Chain Plate Composting Equipment
Chain plate compost turning machine designed by FFM factory based on the features of poultry.

4.Make full use of the deep pool design of underground space and the new technology of near and far turning pile, and use the limited ground area to use organic harmless treatment scale.

5.The fertilizer machine for fermenting poultry manure can be used for livestock and poultry excrement, sludge waste, sugar plant mud filter, slag cake and straw sawdust and other organic waste fermentation toss, widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticulture and double bubble mushroom planting field of fermentation and moisture removal operations.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/poultry-manure-to-compost/

groove type manure composting equipment

Instructions to Find The Best Type of Compost Making Machine For Your Company

Fertilizer isn’t anything else than recycled manure that is extremely wealthy in supplements, and along these lines an excellent soil conditioner. While it costs practically nothing to make fertilizer, you’ll need crude issue and an extraordinary machine. There are numerous things you can use as crude issue, the most widely recognized being sawdust pellets, leafy foods scraps, espresso beans, chicken compost, dead leaves, grass clippings, just as some other sort of kitchen and nursery squander.

groove type manure composting equipment
groove type manure composting equipment

Picking the correct manure compost making machine relies upon a few factors, for example, the crude materials you will utilize, the kind of region you live in, and your eagerness to turn the fertilizer physically. On the off chance that you need to make manure to offer it to outsiders, you’ll need an alternate sort of gear than the normal property holder needing to compost their waste.

Above all else, you need to decide the volume of issue you need to measure every day. Compost machines for commercial and mechanical purposes can measure from 25 kg for every day to 2 tons for each day. As this is a significant wide reach, you need to limit it somewhere around deciding your real necessities. Continuously permit some space for development, should your business grow quicker than anticipated. It wouldn’t be too ideal to even think about outgrowing your gear inside the principal year of action.

Hydraulic Crawler-Type Compost Turner Machine
Hydraulic Crawler-Type Compost Turner Machine

The profitability rate is something else to remember when looking for the best machine to make fertilizer. On the off chance that you need all the speed you can get, you would be advised to attempt to buy a completely programmed machine. In the event that profitability doesn’t make a difference so much, you might need to pick a self-loader machine all things considered.

Whatever your decision, ensure that you pick a machine including an amazing inbuilt shredder with strong cutting edges, to measure even the most troublesome issue. Continuously watch that the intensity of the engine coordinates the limit of the shredder. Indeed, you’ll possibly require a shredder on the off chance that you expect to handle hard material food waste, for example, bones. If not, you can set aside a great deal of cash by picking a machine without shredder.

ShunXin Wheel Type Compost Turner Machine for Organic Waste Composting
ShunXin Wheel Type Compost Turner Machine for Organic Waste Composting

A decent machine ought to likewise have a blending chamber, power warmers, a gas exhaler and a fluid compost squeezer. The pieces of the machine that come into contact with natural issue must be produced using tempered steel. This will keep them from rust and will broaden the helpful existence of your machine.

Since fertilizing the soil in not a mechanical cycle, you ought to approach all makers of such gear for their fertilizer quality authentication. This is the main strategy to ensure you will create great manure.

Mulch Windrow Compost Turner for sale
Mulch Windrow Compost Turner for sale

As such machines aren’t modest, you shouldn’t accepting yours from the primary provider you experience. Continuously look for at any rate three statements from various makers. Likewise, look at the work insight and the customer references of all organizations on your waitlist. Despite the fact that such machines should accompany a decent guarantee, it’s generally better to make the buy from a legitimate producer with a compelling client care division.

Fertilizer windrow turner exported to Nepal.

Manure windrow turner is a sort of hardware for making manure compost. A week ago, on Nov. 6, 2020, our client  from Nepal imported our crawler type manure turner machine in the wake of watching the working video of this windrow turner. Also, he revealed to us he will utilize it to deal with his dairy ranch squander.

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Why Nepal clients pick ShunXin compost hardware maker?

In the following substance, we will present a few subtleties of this participation to you. What’s more, the main thing is to furnish you with some expert inquiries concerning items from Filipino clients. In the event that you are finding a correct fertilizer making machine, we trust this case can support you.

Crawler Type Windrow Compost Turner Machine
Crawler Type Windrow Compost Turner Machine

 

How to discover SX apparatus in Nepal?

Toward the start, the Nepal client revealed to us he has discovered numerous neighborhood treating the soil gear processing plants, yet none of them are the machine he needs. At that point he began to look through on the web. After one days, he chose 3 manure gear makers, SX is among of them.

What would we be able to accomplish for our clients on the web?

On November 2, our sales rep started to speak with John. Also, the crude material is dairy excrement in his ranch, at that point he needs to create natural manure utilizing the windrow fertilizing the soil technique.

Self-Propelled Compost Turner For Pig Manure Composting
Self-Propelled Compost Turner For Pig Manure Composting

In our plant, we have crawler type and self-pushed manure turner for windrow fertilizing the soil cycle. In this way, we send the working recordings of two sort windrow fertilizing the soil machines.

Top Reasons To Use Large Scale Composting Equipment When Starting Commercial Composting Business.

With the huge number of people who are going to cultivating practices and the huge number of residents who work on cultivating, the offer of manure can be a rewarding endeavor. Fertilizer available to be purchased can be delivered in limited quantities or in mass with the assistance of enormous scope treating the soil gear. This article will examine the advantages of utilizing large compost machine to produce fertilizer available to be purchased.

Large Compost Machine for Sale
Large Compost Machine for Sale

Enormous scope hardware ordinarily uses large scale manufacturing methods. On the off chance that you are creating manure utilizing enormous scope gear, you will have the option to robotize a great deal of cycles. In spite of the fact that enormous scope fertilizer hardware requires a ton of observing, you will significantly limit the work necessities that happen during the creation stage. On the off chance that you are utilizing small scale fertilizer making equipment, there is a high likelihood that you will require a great deal of workers to man the gear.

With enormous scope hardware, you will have the option to create normalized items without a ton of exertion. For most gear, all that you will require is to enter the necessary settings and they will deliver the ideal merchandise utilizing the correct accuracy. With enormous scope creation, there is a great deal of exactness since machines don’t need consistent re-adjustment.

SX Wheel Type Compost Turner
SX Wheel Type Compost Turner
Wheel type Composting Machine for Large Scale Fertilizer Plant
Wheel type Composting Machine for Large Scale Fertilizer Plant

When utilizing huge scope gear, you will effortlessly have the option to serve the requirements of a great deal of your clients all at one go. This is on the grounds that, you will have the option to deliver products in mass. Rather than your clients making requests and afterward stand by as you produce fertilizer, they will have the option to locate their ideal item prepared for use.

You will likewise have the option to build the movement of creation meaning you will have the option to expand your gracefully reach. This basically implies that you will have the option to react rapidly to the necessities on the lookout. On the off chance that you are utilizing little scope fertilizing the soil gear, you can lose clients to different makers who can deliver products quickly when they are requested.

Enormous scope hardware as a rule considers more effectiveness in the creation cycle implying that you will have the option to make more investment funds when delivering fertilizer. At the point when merchandise are created in mass, there is less consumption per unit delivered meaning more investment funds.

Since the fertilizer is being sold on a business premise, huge scope creation implies that you will have the option to acquire more benefits in a more limited timeframe. This is on the grounds that you can deliver a ton of fertilizer which can be bought by clients at the same time.

In the event that you have huge scope creation gear within reach, you can undoubtedly have the option to differentiate your product offering rapidly. With little scope gear, you can indeed do a limited amount of much without a moment’s delay. Notwithstanding, with the ability to mass produce, you can undoubtedly create adequate measures of one sort of fertilizer today and produce another kind of manure in mass the following day.

In the event that you are considering buying large commercial compost making machianes, you should remember that the capital needed for a venture of this sort can be tremendous. Do intensive exploration and buy high caliber and unique hardware that is profoundly solid. You ought to likewise look out for the adaptability of the hardware that you are going to buy. Welcome to know more: https://www.fertilizer-plants.com/

Email: info@fertilizer-plants.com

How to control the fermentation temperature using different compost machines??

The effect of temperature is mainly to affect the growth of microorganisms. It is generally believed that the degradation efficiency of high temperature bacteria on organic matter is higher than that of medium temperature bacteria. In the early stage of composting, the temperature of the compost is generally close to the ambient temperature. After 1-2 days of medium temperature bacteria, the composting temperature can reach the ideal temperature of 50-65 ℃ for high-temperature bacteria After 5-6 days of composting, the harmless process can be completed.

Self Propelled Windrow Compost Turner For Sale
Self-Propelled Windrow Compost Turner For Sale

Therefore, in the process of composting, the temperature of compost should be controlled between 50 ~ 65 ℃, but it is better at 55 ~ 65 ℃, which is not easy to exceed 60 ℃. When the temperature was over 60 ℃, the growth of microorganisms began to be inhibited. Too high temperature will consume excessive organic matter and reduce the quality of compost products.

SEEC Chicken Manure Processing System
SEEC Chicken Manure Processing System

In order to achieve the effect of killing pathogens, the time for the reactor system and static ventilation stack system to be greater than 55 ℃ must be 3 days. For the compost piles system, the time when the internal temperature of the stack is greater than 55 ℃ is at least 15 days, and it is at least 3 days during the operation. For the windrow compost system, the time when the internal temperature of the piles is greater than 55 ℃ shall be at least 15 days, and the stacking shall be turned over at least 5 times during the operation.